From the movement to determine whether the automatic SMD SMT micro inductor coil winding machine operation abnormalities

Automatic winding machine manufacturers will be freed from the deep winding labor, not only winding by the end of the machinery, even rows of wire is also under the control of the computer by the end of the machinery. Secondly, the automatic winding machine not only reduces the labor intensity, but also makes the production power greatly advanced. Due to the control of electronic equipment, regardless of the winding line can be carried out at the highest speed, no longer subject to human reaction speed constraints. Moreover, the automatic winding machine can wind multiple windings at the same time, which makes the production speed advance exponentially. In addition, the automatic winding machine no longer relies on manual operation, which ensures the quality of the production. The operator in the production process is only in the operation before setting parameters, and the winding process of human participation, so that regardless of whether the operator has no experience to understand the winding technology, as long as the setting of the same parameters can produce the same quality of the winding. The quality and reliability of the products have been greatly improved.

The basic structure of automatic winding machine, it is mainly composed of spindle system, wire arrangement system, CNC control system, mechanical structure, accessories and other components, generally our common automatic winding machine spindle system are used to drive the communication frequency conversion motor; wire arrangement system consists of stepping motors, displacement screw, moving light bar; CNC control system is the control center of the automatic winding machine, which will be the rotary signal of the spindle and the displacement signal of the arrangement organization after collecting and linking the signal, the spindle will be rotated and the displacement signal of the organization is collected. The CNC control system is the control center of the automatic winding machine, which collects the rotary signal of the spindle and the displacement signal of the wire arrangement organization and then controls them in a linkage, and it also has the functions of speed control, counting function, setting of winding process and data storage, etc.; the mechanical structure mainly consists of the base of the equipment, the axle parts and the fixed support parts, which is the main body of the automatic winding machine; the accessories include more parts including ceramic over-winding parts, fixtures, standard connecting parts, etc., and some special winding machines are also equipped with the end of the specific function of the parts. Some special winding machines are also equipped with parts to fulfill specific functions.

Automatic winding machine in the winding process, you will hear a very small “uh-en” motion, which is the normal motion of the winding operation; shaft sliding will be heard when the guide rail sliding “paddle” motion; occasionally there will be a gas pump to release the gas of the motion, in general, it is more audible! In general, it is quite pleasant to hear, and there will not be very harsh noise, experienced people can identify the winding machine through the process of noise to determine whether there is an abnormality.

Assuming that the screws are not tightened or the part needs to be installed screws but not installed screws, winding machine parts operation of the inertial impact may lead to loosening of parts, serious when the impact will occur, so when you hear the sound of the impact of the necessity to close the machine, quickly check the equipment; assuming that the base of the winding machine is not heavy enough, or perhaps the floor is not neat, the operation of the winding machine in the operation of the time there will be wobbling, will have a “da da da” sound; bearing lubricant lack, winding machine bearing room hear “sizzle, sizzle” sound; bearing steel ball damage, operation in the “grunt” sound; rotor parts loose If the rotor parts are loose, such as cage-type rotor blade on the counterweight screws loose, or rotor shaft loose, will make the winding machine knocking sound; shaft bending or bearing wear, the winding machine will also occur vibration and uneven contact with the sound; wire paint wear constitutes the intersection of the two wires, there will be a “ZiZiZi” sound, but then it is now constituted by a short-circuit, the seriousness of the electronic components will be constituted. Component damage, so the usual view of the protection is more important than repair!

Earth tremor, many factories in the production needs of the motor drag, vibration and other physical displacement action, not only bring a huge noise, the machine operation brought about by the violent vibration may bring harm to the winding machine, should be padded under the main body of the winding machine sponge, cushioning objects in order to reduce the harm caused by the vibration.

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