Regarding the problem of flying and disordered wires in the stator automatic winding machine, as well as the comprehensive solution for debugging stability, it mainly covers several key aspects such as hardware optimization, parameter accuracy, intelligent control, and process standardization. Vacuz will introduce it to you! I hope it can help you!

Motore personalizzato BLDC 24V 1500W Statore senza spazzole

1. In terms of hardware optimization, the upgrade of some key components, such as the rack and guide rails, screws and bearings, tensioners, etc., are the basis for ensuring the winding accuracy and stability. In addition, the precision control of the mold and the stator skeleton and the maintenance of the wire and wire passing parts are also links that cannot be ignored. By adopting high-precision processing and high-quality materials, the vibration and wear during winding can be significantly reduced, thereby avoiding the problem of flying and disordered wires.

2. In terms of parameter accuracy, a winding parameter library is established, and a tension-speed collaborative control model is developed. This helps to quickly select appropriate winding parameters according to different motor types and stator structures to ensure the accuracy and efficiency of the winding process. At the same time, the use of a high-precision wire arrangement servo system can further avoid the occurrence of overlapping wires.

3. In terms of intelligent control, the PLC+servo control system is introduced to achieve synchronous control of the main axis and the slave axis, and is equipped with real-time monitoring and fault diagnosis functions. This can not only improve the stability and response speed of the equipment, but also timely detect and handle potential faults to ensure the continuity and safety of production. In addition, the integration of automatic calibration functions has further improved the accuracy and reliability of the equipment.

4. In terms of process standardization, you have developed a detailed debugging process and maintenance plan, and emphasized the importance of personnel training. This helps to standardize operating behaviors, reduce errors caused by human factors, and improve the skills and emergency handling capabilities of operators.

5. Effect verification and continuous improvement are also key links to ensure the effectiveness of the solution. By setting short-term and long-term goals and establishing a data acquisition and analysis system, the parameter library and equipment performance can be continuously optimized to improve the overall efficiency of the equipment.

Motore personalizzato BLDC 24V 1500W Statore senza spazzole

In summary, in order to solve the problems of flying wires and chaotic wires of the stator automatic winding machine and the debugging stability problem, specific and effective measures have been proposed in terms of hardware optimization, parameter accuracy, intelligent control, and process standardization. I hope that these relevant knowledge can help everyone!

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