How to reasonably improve the productivity of automatic motor stator winding machine?

Automatic winding machine reasonably improves the working efficiency, and the enhancement of the automatic production capacity of the winding machine is understood by all customers. A variety of high-grade sensors, high-precision drive system components, servo control systems and other high-precision components are continuously used in the manipulation of winding machines. The automatic control system of the winding machine is the most commonly used industry at present. It has the role of automatic line row, which can be seen in the whole process of winding all kinds of electromagnetic coils. The information system integrates the more common functions of the winding process. The control loop integrates the manipulation of the machine and the data signal keying, and the system software can be equipped with any differential signals. The wire roller is the organization that is in direct contact with the silk-coated wire in the construction of the winding machine. There are some differences in the construction of the rollers for different types of cables.

Flat wire wheel groove shape to rectangular frame or rectangular as the dominant, guide wheel spacing and thinness are more than the basic steel wire wheel. Because the flat wire in the whole process of winding the winding cross-section of the rectangular frame as the dominant, and thus the gap between the slot can be adjusted according to the different wire diameter. Winding a single round wire, generally use the V-type guide wheel, the wire can be reasonably guided in the V-shaped groove. Many automatic winding machine standard configuration is generally V-type guide wheel, multi-core round wire winding must be a wire wrapped wire, so it is equipped with a more unique, must be U-type guide wheel. Different winding machines have different winding process, the wire wheel is also the same. Different kinds of wire wheel in the material above there are some differences. Metal, polyester, copper and aluminum alloy materials are commonly used in the bobbins, and some unique bobbins are also special.

The controller is the core part of the winding machine and plays a vital role. At the same time, the characteristics of this component define the in-work characteristics of the winding machine. The controller is the human brain of the winding machine and undertakes the manipulation of the switching power supply, the line rows, and so on. The controller is responsible for the overall operation of the winding machine and the distribution of power to some of the components. If it suffers from the influence of unstable power network, it is very easy to crash, components can not be controlled, stuck and so on. Therefore, my production workshop should be given a special type of switching power supply and other countermeasures to ensure that the power distribution of the winding machine, so that the winding machine can better operate the manufacturing operation. The regular operation of the winding machine must be applied to various elements, in which the switching power supply is a very critical part.

As we all know, the winding machine is a kind of high-precision machinery and equipment, widely used in the transformer manufacturer. There is strict management of the working environment and production process. The operation of a winding resistance mentioned earlier is more harmful to the output power of the motor. There are two types of controllers for winding machines that are more commonly used at this stage. One is the general purpose controller brought by the integration supplier and the other is the controller developed and designed by the manufacturer. The common problem with controllers is the weak manipulation of a part and buttons. This kind of problem can not be handled by the customer himself, and must be notified to the manufacturer for overhaul. Frequency converter governor common failure is also more common, can be based on the query frequency converter governor indicates that the page to distinguish common failures, motor common failure customers in the application of the whole process should pay attention to the motor is not abnormal noise, temperature is not all normal, terminate the application of machinery and equipment in the whole process of the operation of the load; braking system is a spare part, in the application of the winding machine for a period of time should be adjusted immediately, if necessary, dismantle the replacement.

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