What is the cause of wire breakage in outer stator motor coil flying fork winding machine? How to solve the broken wire problem?

Brushless motor stator has a winding method, that is, the flying fork winding method, with equipment called flying fork winding machine, according to the different parameters of the stator, the configuration is different, the number of machine stations also differ.

Many friends bought a flying fork winding machine, in the use of the process, there is a broken line, and do not know how to solve, more trouble, in fact, do not worry, just find out the reasons for the broken line, the problem of broken line will be solved.

1. barrel placement, wire wheel and tensioner settings are not reasonable, the barrel is not placed correctly, there may be a wire jam, wire wheel foreign matter, lubrication is not enough, the tension is set too large, resulting in the line is too tight, winding the broken line phenomenon, you can check the barrel, wire wheel and tension settings to eliminate the problem, solve the problem of broken line.

2. The size of the enameled wire diameter is not correct, or the wire material is not correct, resulting in wire breakage, different wire diameter or different materials, parameters and tension settings are different, you need to use the correct and reasonable enameled wire according to the corresponding procedures and customer requirements.

3. program and parameter settings, which is more important, first of all, the program call must be correct, the parameters should be set reasonably, the speed must not be too fast, otherwise it is easy to cause wire breakage, many friends feel slow, speed up, remember not to exceed the upper limit, how much adjustment is not a big problem, all the processes need to be operated in accordance with the relevant instructions to ensure stable and normal operation of the winding machine to avoid wire breakage The phenomenon occurs.

Flying fork winding machine broken line is what causes? How to solve the problem of wire breakage, Vacuz has made a simple answer above, I hope it can help you!

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