How to classify the automatic toroidal coil inductor winding machine and compare the advantages and disadvantages

Wire winding machine is a device for winding wire-like objects onto specific workpieces, generally used for copper wire winding. There are mainly the following concentrated categories.

Fully active type

The machine type presented in response to the rising labor force and the high demand for product quality. It can be combined with motors, electric components, pneumatic components, transmission devices, sensors, control systems, etc. to form a highly active machine. Generally, it can actively line up, wrap the head, break the clip wire, twist the wire, and load and unload. The operator only needs to ensure that the material is sufficient and that it can be replaced in time when there is no workpiece or copper wire to ensure continuous production, and generally has a high number of spindles to complete high efficiency production. Machines with a high degree of automation can meet the requirements of one worker guarding multiple machines at the same time.

Advantages: Operators can be directly employed without training, high production efficiency, uniform product quality, and long uninterrupted operation.

Disadvantages: The price is higher than semi-active equipment, and it needs to operate for a long time in order to recover the cost and generate benefits, and it needs special technicians to ensure the operation of the equipment, and the maintenance of problems is tedious, and it is difficult to replace product varieties.

It is suitable for the mass production of single sophisticated products.

Semi-active type

Previously in the domestic use of Z is widely used winding machine, only to complete the active line, all the remaining operations need to be completed by the operator. Generally, the number of spindles is small to cooperate with the operator’s operating time and facilitate the replacement of different molds to produce different products.

Positive four-axis winding machine

Advantages: cheap, some mechanical processes can not be completed by manual completion, equipment deviations can be adjusted by the operator to compensate for the convenience of product replacement.

Disadvantages: more labor is required, the workers need to be trained, and are bound by the operator’s operating proficiency.

Suitable for low cost production, new product production, multi-variety and less batch production.

According to the winding method can be divided into: flat winding machine, ring type winding machine, flying fork winding machine, three-dimensional winding machine.

Flat winding machine

By the spindle rotation, cooperation of three-dimensional through the space to move the positioning, so that the wire in a workpiece in the outer layer of the spiral line placed in the winding machine. It is generally used to process most transformers, inductors and various types of coils. It is the most widely used winding machine at present.

Ring type

A winding machine that rotates the spindle (wire storage wheel) and cooperates with the auxiliary wheel to place the wire in a spiral loop on a hollow circle, hollow square or other similar workpiece. Generally used for processing ring type coils.

Flying fork type

This machine is used to wind the wire by driving the fork through the side motor. It is generally used for winding coils and rotors with a cross-shaped surface.

Three-dimensional type

A winding machine that is used for special winding patterns of special products. Generally used for stator and special product winding.

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