In practical applications, automatic brushless motor winding machine tension how to control, how to correctly select the tensioner, the solution strategy mainly consists of the following aspects, Vacuz give you an introduction to it! I hope it can help you!

First, the causes and effects of tension control problems

Poor tension control may be caused by a variety of factors, such as the unevenness of the material, the stability of the machine and equipment, the skill level of the operator. These problems may lead to unstable winding quality, or even damage to the winding equipment, thus affecting production efficiency and product quality.

Second, the solution strategy

1. Optimize equipment configuration:

a. Select high-quality servo motors and control systems to ensure high control accuracy and fast response speed.

b. Regular inspection and maintenance of equipment to ensure that the equipment is in the best working condition.

2. Reasonable adjustment of winding parameters:

a. According to different wire and winding requirements, adjust the winding speed, tension size and other parameters reasonably.

b. In the winding process, pay close attention to the tension changes, timely adjustment, to maintain stable tension.

3. Use advanced tension control device:

a. Select high-performance tensioner, such as servo tensioner, using advanced control technology to achieve accurate control of tension.

b. Combine with real-time adjustable tensiometer to realize dynamic adjustment of tension and reduce tension fluctuation.

3. Improve the skill level of operators:

a. Provide professional training to operators to improve their skill level and operation experience.

b. Encourage operators to actively feedback the problems encountered, so as to make timely adjustments and optimization.

4. Implement strict quality management:

a. Formulate strict production procedures and quality control standards to ensure that each step of operation meets the specifications.

b.Conduct regular quality tests on the winding products to detect and solve potential problems in time.

How to control the tension of automatic brushless motor winding machine? How to select the correct tensioner?Vacuz above has made a brief account, I hope these tips can help you!

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