Fully automatic winding machines are widely used for winding motor stators. Different winding machines correspond to different stator products and corresponding winding methods. So how to design the winding method of fully automatic motor winding machines? What are your requirements for the stator? Vacuz will introduce it to you!

Design of winding method of fully automatic motor winding machine:

I. Main winding method

1. Flying fork external winding: suitable for stators with slots facing outward, especially brushed motors. The flying fork rotates to drive the wire nozzle to move, realizing precise wire arrangement, which is economical and efficient.

2. Needle internal winding: For stators with slots facing inward, there are two methods: upper hook wire and lower hook wire. Servo drives the needle bar to move, and cooperates with the mold to move to achieve precise wire arrangement.

II. Other winding methods

Depending on the motor type and stator structure, many other winding methods may be used. The specific needs need to be considered comprehensively. Motor requirements and stator structure.

The requirements of the stator of the fully automatic motor winding machine:

1. The direction of the stator slot. Whether the slot is inward or outward determines the type of winding machine.

2. The outer and inner diameters of the stator affect the selection of the number of workstations of the winding machine. A large outer diameter may reduce the number of workstations.

3. The height of the stator. A high height requires a high configuration of the winding machine. It is necessary to avoid damaging or breaking the wire.

4. The distance of the stator slot. A small slot increases the difficulty of winding and requires high precision of the winding machine.

5. The size of the winding wire diameter. A thin wire diameter is easy to break the wire, and a thick wire diameter is easy to damage the wire. A precision winding machine is required to ensure the quality.

6. The winding method. Single-wire winding or multi-wire parallel winding affects the configuration of the winding machine. Multi-wire parallel winding requires higher requirements.

7. The winding precision. Different motors have different requirements for precision, which affects the selection and configuration of the winding machine.

In summary, the winding method and stator requirements of the fully automatic motor winding machine need to comprehensively consider the motor type, stator structure and production needs. Through accurate parameter setting and meticulous debugging, an efficient and accurate winding process can be ensured, improving production efficiency and product quality.

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