How to maintain the toroidal coil inductor winding machine for a long time?

What is the maintenance method for long term use of toroidal coil inductor winding machine?

1. Make good use of various adjustable parts

Adjustment of adjustable parts, such as winding tension, screen voltage, and starting position of the wire-rowing frame, etc., is a simple but effective maintenance method. By adjusting adjustable parts, some harmless faults can be corrected. For example, if a winding machine has been used in the enterprise for many years, its system display is dark and normal after adjusting the screen supply voltage.

2. Spare parts replacement method

リングゴム機械のメンテナンスでは、故障の疑いがある部品を完全なスペアパーツと交換します。メンテナンス担当者が基本的に故障の原因を突き止めた後、この方法で故障の範囲を素早く診断し、巻線機を素早く通常運転に入れ、その後、修理のために不良部品に戻すというのが一般的なトラブルシューティング方法です。

3. Methods to improve the quality of the environment

For some very strange faults, it is usually necessary to start with the surrounding environment. The environment is generally divided into two types: power supply and space. Power supply improvement can be used to improve the fluctuation of the power supply by regulating the isolated power supply. For some high frequency interference from the power supply, capacitive filtering method can be used. Through these preventive measures, it is necessary to reduce the power supply caused by the failure to increase and check whether the grounding is good. There are many causes of space interference, dust . Gas, etc., foundation deficiency . Vibration, space radiation interference, etc., need automatic winding machine manufacturers experienced maintenance technicians and professional equipment for detection and maintenance.

4. Whole machine reset method

Generally speaking, due to the transient failure of the automatic winding machine, hardware reset or switching system power can be used to eliminate the fault. If the system work storage area due to voltage instability, plug circuit board or rectifier switch power supply pressure confusion, need to initialize the system, pay attention to the current data backup records, if the initialization fault still can not be eliminated, hardware replacement diagnosis.

5. Prepare the trial run program

The preparation of a reasonable program and successful operation is the basis for determining whether the overall system function is intact. Some winding parameters may be set incorrectly to cause system failure or invalid function. Sometimes a fault stop due to a user program error can be checked using a trial run program to correct the user program error to ensure proper operation.

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