How to make acceptance test for automatic BLDC brushless motor stator coil winding machine equipment?

After the purchase of the winding machine, we need to accept the new equipment for testing, so how should the acceptance of the winding equipment, there is no very clear standards for reference, many users tend to judge based on their own experience, so the details of the equipment often can not be found, in general, should be based on the following steps for testing.

ステーター自動巻線機
ステーター自動巻線機

First of all, visual inspection and measurement, in the process of unpacking the equipment assembly can observe the appearance of the equipment and various configurations are complete, in the assembly process to check the contact and smoothness of the sliding parts, the use of testing tools for various shafts and bores for coaxiality measurement, check the lubrication of the relevant action parts, should be smooth, reliable, no blocking phenomenon.

The second step of the test is idling operation, running under no load for about 30 minutes, check the bearing parts, sliding parts should be no obvious temperature rise, test the high and low speed of the equipment in the process of idling operation and whether the execution of various actions is good, test the accuracy of the position when stopping across the slot, and test whether the brake is effective, and whether the tensioner and wire wheel in the wire crossing device are smooth and smooth.

ステーター自動巻線機
ステーター自動巻線機

After the idling operation, the winding machine needs to run with the wire. During the process of winding, it should be tested whether the number of coils is counted accurately, whether the movement of the wire arrangement device is smooth and correct, whether the winded coils are flat and compact against the set process, and whether the insulation layer of the enameled wire is good.

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