During the process of drum brushless motor stator winding, you need to pay attention to several aspects to ensure the stability and quality of the winding. The following is the drum brushless motor stator winding requirements and to avoid injury line breakage problem suggestions, Vacuz hope that these tips can help you!

First, the stator winding requirements:

1. Stability: Because the stator of the drum motor is long, the height may exceed the conventional, so it needs to be fixed with a professional mold to ensure that the stator is stable and does not run out of position when winding.

2. Slot and wire diameter: The increase of stator height will lead to the increase of wire swing arc, so we need to accurately design the shape of slot and choose the right wire diameter according to the stator parameters to ensure smooth winding and tight coil.

3. Winding speed: the winding speed should be moderate, to avoid too fast, resulting in injury to the line, stacking, skipping or even broken line. Especially for precision wiring or coarse wire winding, need to reduce the speed and carefully debugging.

4. Wire arrangement: The wire arrangement should be reasonable and simple to ensure that the coil is flat and compact. For precision wiring, it is necessary to carry out more detailed debugging to prevent the line from being messed up.

5. Equipment configuration: according to the specific parameters of the stator and winding requirements, select the appropriate winding equipment. For the precision line or coarse wire winding, should consider a higher configuration of the equipment.

Second, to avoid injury line broken line problem suggestions:

1. Mould fixing: Use professional molds to fix the stator to reduce the shaking during the winding process, so as to avoid wire breakage.

2. Speed control: Strictly control the winding speed, especially in the winding of coarse wire or precision line, should be appropriate to reduce the speed to ensure the quality of winding.

3. Equipment debugging: comprehensive debugging of the equipment before winding to ensure that the position of each component is accurate and smooth operation. Pay special attention to the positional relationship of the die head, die tongue, stator bar, guard plate and other components to avoid offset, skipping and other problems.

4. Regular inspection: Maintain and inspect the winding equipment regularly to ensure that there is no wear and tear or loosening of the parts. At the same time, check whether there are any foreign objects or sharp objects in the bobbin, wool felt, wire wheel, wire nozzle, etc., and clean them up in time to prevent injury to the wire.

5. Salt water test: carry out salt water test and other inspections after the completion of winding to ensure the quality of the coil. Timely detection and treatment of broken wire, wire injury and other problems.

6. Professional training: Provide professional training to the operators to improve their operating skills and ability to deal with the faults of the winding equipment. Ensure that the operators can master the winding skills and methods required to reduce the problem of wire breakage caused by improper operation.

Through the implementation of the above measures, it can significantly improve the stability and quality of the stator winding of the drum brushless motor, reduce the incidence of wire breakage problems, and thus improve production efficiency.

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