The inspection of automatic stator coil winding machine is more important than the repair!

The inspection of automatic winding machine is more important than the repair! Let’s take a look with Vacuz!

Automatic wire winding machine will make a very fine “yes” sound during the winding process. This is a normal sound around the wire. When the axle slides, you will hear the “scratching sound” of the guide. Occasionally there is the sound of the pump releasing gas, but overall it sounds very pleasant. There is no noise. An experienced person can tell if there is a problem by the sound of the coilover.

If the screws are not tightened or need to be installed in this area, but if the screws are not installed, the inertial impact force created when driving the barrel tube parts can cause the parts to loosen in a serious way. Due to the impact, when impact noise is heard, the machine must be stopped immediately and inspected. If the barrel base is not heavy enough or the floor is not neat, there will be a shaking sound when the barrel is running; there will be a “pop”; there is a lack of lubricant in the bearings. As I walked around the bearing room, I heard a whooshing sound. A bad bead on the bearing will make a squeaking sound when you drive. If rotor parts are loose, such as a loose heavy screw on a caged rotor blade, or a loose rotor shaft, the winder will make a tapping sound. Shaft bending and bearing wear can also cause vibration and uneven friction noise. The enamel on the wire has been worn, two wires crossed, “nutritious” sound, but the wire short-circuited. Serious damage is the electronic components. Therefore, regular inspection and maintenance is even more important.

In the future development of technology, the development of automatic winding machine automation technology has three main trends.

1. Modular function controller enables more applications Modular function controller can be flexibly configured according to the functional requirements around the machine. Compared with PLC, it has the advantages of large computing capacity, easy communication and low cost. It is easy to fix the requirements of inline machine control. It is suitable for modular combination controller. At present, most winding machines use PLC and CNC controller.

2. There are various models of special roll development and custom processing. Wires and requirements vary. Domestic manufacturers for special requirements choose to give up coil processing. After several years of technology digestion and absorption, the technical capabilities of cable manufacturers have been improved. Models with these special requirements will be easier to use. With the improvement of manufacturers’ processing capability, the customization cycle is shortened.

3. High-yield multi-purpose vehicles will become the trend of the times. Currently commonly used winding machines are mainly used for winding sets. Relative to a single function, multiple interlock winding, greatly improving the efficiency and output of the winding machine. This design effectively reduces the complexity of the equipment, improves drive efficiency, facilitates process adjustment and reduces maintenance. Currently, solenoid coils, motor coils, and ballast coils all use multi-lock technology. The winding machine is a step in coil processing. Future development will integrate multiple functions to achieve full automation of coil processing and testing, and complete multiple auxiliary processes.

The company is mainly engaged in the whole factory output of motor special machinery for industry, home appliance, medical and electronics. Innovative manufacturing, continuous research and development, modest refinement, sustainable management, and global orientation are our corporate spirit. The important components used are all well-known brands at home and abroad, in order to provide high-quality, durable and stable machinery. High efficiency, perfect and fast after-sales service, and the concept of sustainable management are Vacuz’s service attitude.

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