Brushless motor production can not be separated from the winding machine equipment, precision winding equipment for the stator requirements are more stringent, so that the winding out of the stator coil, will meet the requirements, so brushless motor precision winding machine on the stator what are the requirements? How to customize the suitable winding equipment? The following Vacuz briefly introduce it!

First, the requirements of brushless motor precision winding machine on the stator

1. Stator size parameters

a. Outer diameter and inner diameter: accurate outer diameter and inner diameter size is the basis for selecting the number of work stations and models of the winding machine. An increase in OD often means a decrease in the number of stations, so it is critical to accurately measure and provide these parameters.

b. Stack thickness (height): The height of the stator directly affects the oscillating arc of the winding process; the higher the height, the greater the risk of wire injury. The introduction of special processes or configurations, such as the use of softer winding materials or adjusting the winding speed, can effectively reduce the chance of wire injury.

2. Stator notch

a. Slot direction: The design of the slot inward or outward determines the type of winding machine. Internal winding machine is suitable for stator with inward slots, while flying fork external winding machine is more suitable for outward slots design.

b. Slot distance: The slot distance directly affects the ease of winding. Smaller slots require higher precision and configuration of the winding machine to ensure the accuracy and efficiency of the winding.

3. Wire diameter

The selection of wire diameter needs to take into account the requirements of winding speed and configuration. Too fine a wire diameter is prone to wire breakage, while too thick a wire diameter may increase the risk of wire injury. The use of precision winding machines can effectively respond to the needs of different wire diameter winding.

4. Winding method

Single-wire winding and multi-wire parallel winding: multi-wire parallel winding requires higher configuration of the winding machine, which needs more precise control and more stable operation. It is important to choose the right winding method according to the specific needs.

Precision Arrangement: Precision Arrangement requires higher control accuracy and stability of the winding machine. Precision configuration of servo motor and spare parts is the key to realize this goal.

5. Material and surface treatment

The material and surface treatment of the stator skeleton directly affect the winding effect. Ensuring that the material is suitable for the winding process and removing surface burrs and damage is an effective measure to avoid scratching the enameled wire.

Second, the method of customizing suitable winding equipment

1. Define the requirements

When communicating with the manufacturer of the winding machine, be sure to provide detailed stator parameters. These parameters will serve as the basis for customizing the winding machine to ensure that the equipment can meet the specific production requirements.

2. Consider production capacity

Choose the right type of winding machine based on production scale and demand. Fully automatic winding machines are suitable for mass production, while semi-automatic or manual winding machines are more suitable for small batch production or pilot stage.

3. Focus on precision and maintenance

The precision and stability of the winding machine directly affects the quality and consistency of the coil. Choosing a high-precision winding machine and paying attention to the maintenance of the equipment can reduce the maintenance cost and improve the service life of the equipment.

4. Technical support and after-sales service

Choose a manufacturer of coil winding machines with good technical support and after-sales service. This will ensure that problems encountered during the use of the equipment can be resolved in a timely and effective manner.

5. Comparison of technical parameters

Compare the technical parameters of different winding machines, such as winding speed, precision, stability, etc., in order to find out the equipment that best meets the production needs.

6.Field inspection and trial

Before deciding to buy, it is recommended to make a site visit and trial. This will help to understand the performance and quality of the winding machine more intuitively, so as to make a more informed choice.

7. Customized special equipment

For stators with special winding needs, such as brushless motor stators with very large outer diameter, high stack thickness or particularly high requirements for row precision, non-standard winding machine equipment can be customized. These machines will be designed and manufactured according to the specific requirements of the product to meet the special winding needs.

What are the requirements of brushless motor precision winding machine for stator? How to customize the suitable winding equipment?Vacuz has made a brief explanation above, I hope this knowledge can help you!

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