What is the reason for the poor flatness of automatic winding machine winding

With the rapid development of the motor industry, the technology of brushless motor is becoming more and more mature and widely used. In the production of brushless motor, there is a process called stator winding, most factories use special winding machine equipment to solve the winding problem, of course, some small batch products also use manual winding.

In any case, the winding line precision related to the performance of the entire motor, must be wound well, some friends use automatic winding machine winding, found that always uneven, how to adjust also does not help, mainly due to what causes it?

Automatic overall operation is not stable, winding shaking, resulting in uneven winding line, this is generally a hardware problem, related to the winding machine manufacturers, manufacturers may choose the material is not good, poor configuration of various components, it is recommended to choose a good manufacturer, check the configuration of the machine to ensure that the stability of the equipment meets the requirements.

2. Winding axis and equipment spindle is not the same center, swinging when rotating, which may be caused by unreasonable installation, but also may be processing some error deviation, etc., need to pay attention to check after installation, if not suitable, it is recommended to re-modify.

3. The nozzle is a little too large, the enameled wire in a wide range of free swing, resulting in uneven winding, pay attention to check the winding nozzle, replace the appropriate nozzle to ensure smooth winding.

4. Automatic winding machine tensioner does not control the strength, the strength is small, resulting in loose winding, untidy, according to the specified tensioner table, adjust the appropriate tension parameters to ensure that the winding is loose and tight.

The above is the main reason for the automatic winding machine winding flatness is not good, adjusting the machine is a technical work, winding machine is also more precise equipment, a little not adjusted, the impact will be greater, so develop good habits, installation do not make mistakes, usually pay attention to maintenance, to ensure that the equipment runs smoothly and normally, winding flatness better.

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