Factors affecting the winding quality and efficiency of brushless motor winding machine

With the rapid development of the motor industry, there are more and more automatic winding machine manufacturers, from the traditional manual semi-automatic winding, to the current fully automatic winding, which has greatly improved the stator coil processing capability.

Of course, the quality of the winding machine is also divided into good and bad, the quality of winding is good, high efficiency, there are several factors to determine the following, Norwon simply give you an analysis of it! Hope it is useful to you!

1. winding mode, a reasonable winding mode is one of the main factors in the high efficiency of the motor winding machine, in the design, we must consider how to facilitate the operation and handling, reasonable winding lineup technology, can optimize the power of the winding equipment, improve the quality and efficiency of winding.

2. parameter setting, the correct parameter setting is particularly important, of course, including the excellent control system; good control system, of course, higher control accuracy, in setting parameters, must be reasonable, so as to make the coil beautiful and consistent.

3. mold fixture precision, different products, molds are different, this requires professional designers, making the design drawings reasonable, and then through machining turning milling grinding production, processing, etc., mold precision, small error, in order to improve the quality and efficiency of winding machine winding.

4. Tension settings, tensioner configuration should be fine, while the settings should also be reasonable, generally can be adjusted according to the requirements of the tension table to ensure that the tension is appropriate, so as to improve the quality of winding.

5. Winding device, wiring device directly affects the quality and efficiency of the winding machine, the design and setting must be reasonable, high precision requirements, especially in high-speed operation, we must pay attention to the stability of the wiring device, which is also one of the main factors to improve the quality and efficiency of winding machine winding.

These are several factors that affect the quality and efficiency of motor winding machine winding, winding quality is good, fast efficiency, to a large extent, determines a manufacturer’s production index and quality requirements, but also the main factors that can continue to survive.

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