How to classify the automatic bobbinless wireless coil winding machine and compare the advantages and disadvantages

Automatic wire winding machine is the equipment to wrap the wire-like object to the specific workpiece, generally used for copper wire wrapping. There are the following main concentration categories.

완전 활성 유형

A machine type that emerged in response to the rising labor force and the high demand for product quality. Can be combined with electric motors, electric components, pneumatic components, transmission devices, sensors, control systems, etc. into a highly active equipment. Generally, it is able to actively line up, wrap the head, break the clip wire, twist the wire, and load and unload the material. The operator only needs to ensure that the material is sufficient, and the workpiece or copper wire can be replaced in time to ensure continuous production, generally with a high number of axes to complete high-efficiency production. Machines with a high enough degree of automation can satisfy the requirements of one employee to look after multiple machines at the same time.

장점: 교육 없이 작업자를 직접 고용할 수 있고, 생산 효율이 높으며, 제품 품질이 균일하고, 장시간 중단 없이 운영할 수 있습니다.

Disadvantages: the price is higher than semi-active equipment, the need for a long period of operation to recover costs and benefits, the need for specially equipped technicians to ensure the operation of the equipment, the repair of faults is more cumbersome, it is difficult to replace product varieties.

Automatic winding machine factory

Suitable for mass production of single seasoned products.

반활성 유형

Previously used in China Z is widely used winding machine, only able to complete the active line, the rest of all operations need to be completed by the operator. Generally the number of axes is small to match the operator’s operating time and facilitate the replacement of different molds to produce different products.

포지티브 4축 와인딩 머신

장점 : 저렴하고 일부 기계 공정은 수동 완료로 완료 할 수 없으며 장비 편차를 작업자가 조정하여 제품 교체 편의성을 보완 할 수 있습니다.

Disadvantages: more labor is required, the staff needs to be trained, and the operator’s operating proficiency is limited.

Suitable for low-cost production, new product production, multi-variety and low-volume production.

According to the winding method can be divided into: flat winding machine, ring winding machine, flying fork winding machine, three-dimensional winding machine.

플랫 와인딩 머신

By the spindle rotation, with three-dimensional through the space to move the positioning, so that the wire in a workpiece in the outer layer of the spiral line placed in the winding machine. It is generally used for processing most transformers, inductors and various types of coils. It is the most widely used winding machine at present.

링 유형

The spindle (wire storage wheel) rotates and the auxiliary wheel moves to place the wire in a spiral loop on a hollow round, hollow square or other similar workpiece. Generally used for processing ring type coils.

플라잉 포크 유형

A winding machine in which the side motor drives the flying fork to wind the wire. Generally used for winding coils and rotors with a cross-shaped exterior.

3차원 유형

This winding machine is used for special winding of special products. Generally used for stator and special product winding.

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