How to break the wire of high-speed stator winding machine? What is the solution?

High-speed winding machine is mainly for products with small stator outer diameter and fine wire diameter, such as blowers motor, small water pump motor, etc. These products require fast winding and high output, so they will pursue stator winding machine speed and need to use special high-speed winding machine equipment.

But in the actual process, high-speed winding machine due to the speed, occasionally lead to broken line phenomenon, let people trouble, so why high-speed stator winding machine will break the line? What is a good solution?

1. The wire cylinder, over the wire wheel and the wire nozzle and other impurities and foreign objects, in the over the wire, easily lead to injury wire breakage.

2. Tensioner quality is not good, or tensioning strength, resulting in broken line.

3. Forced to speed up, more than a certain limit, resulting in broken wire.

4. Inaccurate positioning of the mold or irregular skeleton, when running at high speed, resulting in scraping and breaking the wire.

5. The wire diameter of the enameled wire is not the same size, the wrong use, or the quality of the enameled wire itself is not good, leading to broken wire.

If these problems, the need to correspond to the corresponding problems, find timely and effective solutions to ensure the normal and stable operation of the winding machine, if still can not be solved, you need to promptly notify the manufacturer or a professional to solve.

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