Brushless motor stator winding process means winding the coil on the stator of the brushless motor. Before winding, it is necessary to choose the right wire, design the winding pattern, calculate the number of turns, etc. When winding, attention needs to be paid to the wire laying, inter-turn spacing, and wire interface details to ensure the quality of the coil and motor performance. In the brushless motor stator winding process, the following points need to be noted:
1. Before winding, it is necessary to enter the winding planning for the stator product, calculate the surface area of the coil, the adaptability of the winding tooling, and the design of the winding line.
2. in the stator winding process, the speed can not be too fast, more than the specified speed limit, otherwise it will be easy to hurt the line break phenomenon, of course, can not be too slow, which also does not meet the production needs, within the scope of the equipment allowed to use good.
3. machining mold tooling polishing and grinding smoothness to meet the requirements, can not have burrs, bumps, to avoid scraping line rubbing line, resulting in enameled wire scratching, affecting the performance of the motor.
4. When debugging the prototype, you need to master the appropriate skills and methods to ensure the quality and stability of the coil.
5. Auxiliary accessories including tensioner adjustment, wire barrel, wool felt, needle bar, flying fork, wire nozzle, over wire wheel, etc., all need to meet the production requirements and pass the quality.
In order to achieve precise wire arrangement, computer-aided design software can be used to design the coils. With the software, the shape, bureau, number of turns and other parameters of the coil can be fully grasped, and thus the winding process can be precision lined up. In addition, the selection of winding equipment as well as commissioning is also critical. Only high-quality winding machines and professional manufacturers can realize the effect of stator precision winding.
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