Stator winding machine wound wire how to do? How to solve the problem of wire injury

For brushless motor stator, now more than the use of winding machine to wind the coil work, in the coil winding process, the injury line has been a headache for manufacturers, many friends do not know how to do? So how to solve the stator winding injury problem?

Stator winding machine wound line causes and solutions.

1. Tensioner is not adjusted, resulting in the enameled wire tension is not reasonable, there is a line wheel and enameled wire path debris, the line cylinder is not placed or a slight jam, these are prone to cause injury line situation, before starting the machine, first pay attention to check the tensioner and these places, to ensure that the tension is appropriate, the route clean.

2. Too fast, this is generally one of the main reasons for injury line, many customers like to speed up the speed, more than a certain limit, it is easy to hurt the line, be sure to follow the correct instructions, the speed can not exceed the limit.

3. Stator skeleton is not standardized, or the slot is too small, or the stator is too high, the skeleton and the enameled wire to produce a rubbing situation, resulting in injury to the line, pay attention to positioning the mold, to ensure that the stator skeleton specification, if the stator is too high swing is too large, you can seek a new winding.

4. Operator operation is not standardized, do not follow the correct steps to operate, set the wrong, no start slow winding, testing, etc., resulting in batch injury line accidents, which is more serious.

The above is the stator winding machine wound line causes and solutions, in fact, the stator wound line is more headache, the impact factors are also more, in addition to these, the machine configuration and the precision of the parts also have a great impact, so not only to grasp the source of equipment, but also to pay attention to a variety of details.

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