Winding machines are devices used to wind various types of wires onto spools, racks etc. Rotor or stator winding machines are specially designed to wind wires into rotor slots or stator slots.
Automatic winding machine steps are very important in the motor manufacturing process. At the same time, winding is the most time-consuming. Vacuz’s equipment can greatly reduce the winding time and increase the productivity.
Vacuz Machinery is a technology-based enterprise specializing in automated production solutions for brushless motors. The products are mainly focused on coil winding machine equipment, fully automatic production line, including paper inserts, end plate machine, winding machine, wire hanging machine, terminal machine, testing machine, magnetic tile machine and other production of winding machine manufacturers. Motor manufacturing non-standard equipment, etc.
The larger the capacity of the transformers in use today, the greater the impact on the power grid and the higher the required safety. The quality of transformer manufacturing requires not only reliable electrical performance, but also mechanical stability and short circuit resistance. Stability is mainly manifested in the control of the coil manufacturing process, i.e. the need for electromagnetic balance of high and low voltage coils, with a tight and uniform distribution of axial turns. Therefore, axial compression of the coil winding process is required and radial winding is needed. Vertical winding machines utilize the self-weight of the bobbins, axial compression is natural and tensioning devices are used to control radial tension. As a result, windings for high-voltage coils in large transformers are now commonly used in vertical winders. Even low-voltage spiral coils are produced by vertical winders.
Today’s vertical winders are being further expanded to large scale. The original vertical winding machine with a load of only 20 t has been increased to 40 t. Coil diameters of up to 3500 mm and a maximum height of 4000 mm have been adopted. an airbag plate tensioning device with a digital display of the tension makes the tension control more accurate, stable and reliable. In order to improve the dimensional accuracy of the winding coil, the radial winding of the vertical winding machine is controlled and the fixing device of the winding die head is increased; in order to control the axial runout, the high-precision double-row roller-type large bearing is used. As a result, the winding production reaches a new level by adopting the special equipment for winding. As a result, losses can be further reduced, partial discharges minimized, weight reduced and transformer costs lowered.
Here we introduce the vertical winding machine for transformer winding machine. I hope our introduction can let you better understand the transformer winding machine, we will continue to provide you with more related knowledge. Welcome to stay tuned to Vacuz.
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