When exploring the differences between brushless motors and brushed motors in rotor production lines, it is not difficult to find that they are significantly different in many dimensions. These differences are not only reflected in the physical structure of the production line, but also in the complexity of the technical implementation and automated production efficiency improvement strategies. Vacuz will give you an introduction!

Customize 3530 24v DC BLDC Brushless Stator For Fpv UAV Drone Motor

1. From the perspective of production line structure and technical differences, brushed motor with its traditional rotor winding and stator pole design, with the mechanical role of brushes and commutator to realize the current commutation, so as to drive the rotor rotation. This characteristic determines that its production line needs to cover winding, welding, brush and commutator installation and other processes. In contrast, brushless motors use more advanced electronic commutation technology, such as Hall sensors and controllers, and discard brushes and commutators, focusing instead on the accurate installation of permanent magnets, careful winding and accurate calibration of sensors. This shift not only simplifies the mechanical structure, but also enhances the technical difficulty, and puts forward higher requirements for the control accuracy and automation level of the production line.

2. In the practice of improving automated production efficiency, both brushless motor and brush motor production lines need to follow a series of scientific and effective methods. This includes optimizing the layout and design of the production line, adopting modular design to facilitate adjustment and upgrading; introducing advanced automation equipment and robots to achieve efficient and accurate processing and assembly; at the same time, improving the precision and stability of the equipment and reducing the failure rate and downtime are also important aspects that can not be ignored. In addition, the application of intelligent management system, such as the introduction of MES system, can realize the real-time monitoring and scheduling of the production process, optimize the production plan and resource allocation through big data analysis, and further improve the production efficiency.

3. In terms of staff training and skill enhancement, whether facing the production line of brush motor or brushless motor, employees need to have solid professional skills and a high degree of safety awareness. Through regular training and safety education, we can continuously improve the operation skills and safety awareness of the staff, and at the same time, stimulate their innovative vitality, contributing wisdom and strength to the continuous improvement and optimization of the production line.

모터 생산 라인

To summarize, the differences between brushless motors and brushed motors in the rotor production line provide us with abundant space for thinking and improvement. By continuously optimizing the design of production line, improving the precision and stability of equipment, introducing intelligent management system, strengthening staff training and skill enhancement, and establishing a continuous improvement mechanism, we can effectively improve the automation production efficiency of the two types of motors, and promote the continuous progress and development of the motor manufacturing industry.

이메일: sales@vacuz.com