What to do if the stator winding machine row of brushless motor is not neat? What are the main causes?

Brushless motor stator in the process of winding and lining, sometimes due to human operation, or machine reasons, there may be some small problems, such as winding and lining is not neat, loose and other phenomena, then brushless motor stator winding and lining is not neat, what are the main reasons for this, how to solve it?

1. Machine configuration: improper configuration of the winding machine, not in accordance with the requirements of the configuration, may lead to winding is not neat.

2. Machine design: If the machine structure is not reasonably designed, it may also lead to uneven wiring. The structure should be simplified as much as possible, adaptable to most similar products and controllable.

3. Accuracy of enameled wire: the choice of enameled wire is also very important, if the choice is not reasonable, it is likely to cause lead to overlapping and skipping.

4. Stator skeleton structure and mold accuracy: the stator skeleton structure is unreasonable or the mold accuracy is not enough, may also lead to uneven wiring.

5. Controller accuracy: control accuracy itself can not meet the requirements, then debugging technology is good, but also not necessarily adjusted to the appropriate accuracy.

6. Tensioner tension is not adjusted: the tension can not be too large, nor too small, otherwise it will lead to the winding line is not neat, need to be set in accordance with the requirements of the table.

To solve the problem of uneven stator winding and wiring, it is necessary to analyze the above reasons and take corresponding measures, such as adjusting the configuration of the winding machine, structural design, selection of enameled wire, stator skeleton structure and precision, controller precision, mold precision. It is also necessary to pay attention to the tensioner control, the wiring device and the working condition of the mold device, the accuracy of the PLC servo drive controller and other issues.

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