Where should I put more effort in the automatic winding machine?

The automatic winding machine is composed of mechanical body, sensor, drive technology and software control, etc. In order to meet the increasing demand of modern electrical coils, the equipment manager has made continuous technical innovation and function expansion.

I. Mechanical body technology

The mechanical body of automatic winding machine equipment is mainly metal structure, most of the equipment has the need to reduce the quality and improve the accuracy, after the quality is reduced, in order to achieve light weight drive and improve the response capability and shorten the response time. In the structure of the mechanical body, there is still more room for optimization, and with the improvement of the technical content of other components, the mechanical structure can also be optimized and enhanced.

Second, the sensor and measurement technology

Traditional winding equipment is mainly based on mechanical control, modern winding equipment has the ability to feedback and processing, the use of sensors can improve the reliability, sensitivity and accuracy of the equipment, real-time monitoring of the working state of the equipment. For example, the use of temperature sensors can monitor the temperature of the hot air gun in real time, always keeping the temperature within an optimal range. In the absence of sensors, it is not possible to monitor the sharp increase or decrease in temperature brought about by damage to the heat gun, resulting in a significant increase in the defect rate.

Third, the drive technology

The current automatic winding machine equipment drive mechanism is no longer a single AC motor, we are common stepper motor, brushless motor and servo motor have been widely used in automation equipment, in response speed and accuracy have been greatly enhanced. The improvement of positioning accuracy has a decisive role in the improvement of coil accuracy, and the error allowed by the coil will be greatly reduced.

IV. Software technology

Modern winding equipment generally use CNC system as the control core, microcontrollers, DSP processors, PLC are very common configuration, software control is particularly important in the automation process, his development must be combined with the hardware together, the hardware is often a major factor in the development of software constraints. For example, in the sensing technology is not developed to a certain stage, even if the algorithm is good, but also can not guarantee the reliability of the device.

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