Working principle and configuration of aero brushless motor winding machine

In the production of airplane brushless motor, there is an important link, that is, the motor stator winding process, the previous use of manual or semi-automatic winding machine, not only low efficiency, and the winding effect is not very good; now most of the motor production line or automatic winding machine, relatively speaking, the efficiency and winding effect have been upgraded to a great level, can not be compared with the same day. So how about the winding principle and configuration of the airplane brushless motor winding machine, Vacuz take everyone together to understand it!

Aero model brushless motor winding machine is often used in industries such as aero model motors, cooling fan stators, fascia gun motors, scooter motors, drone motors, plant protection motors, gimbal stabilization motors, etc. It is applicable but not limited to winding brushless motors.

Working principle of aero model brushless motor winding machine.

The winding method mainly adopts flying fork winding, the working principle is that, when winding according to the parameters set by the product, the flying fork rotates at high speed to drive the enameled wire winding, by moving the die back and forth, the copper wire is arranged in an orderly manner, the specially designed jig, die and guard plate are processed by grinding, polishing, mirror plating, etc., so as not to damage the enameled wire skin, winding closely and arranging neatly.

Adopting Panasonic Fuji servo motor with PLC motion controller for winding, the high configuration of the machine makes each slot meet the accurate wiring requirements, and it can automatically wind, line up, turn and cut the wire without manual assistance, which is more efficient.

The above is the working principle and configuration of the airplane brushless motor winding machine, master these basic principles and knowledge, in order to better use the motor winding machine, to bring more convenient production life!

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