Coil winding machine temperature rise test and adjust the tension method! Vacuz machinery and equipment to share today’s knowledge with you, take a look!

Why do automatic coil winding machine manufacturers need to test the temperature rise of automatic coil winding machine? Our automatic winding machine and automatic winding machine in the testing process, there is a process, is the automatic winding machine over speed experiment, the purpose of this experiment is to check the quality of our winding machine and improve its service life.

When the automatic winding machine is in operation, there will be iron consumption and copper consumption, these losses are eventually converted into heat, so the temperature of the automatic winding machine part rises, and the high temperature will make the life of the insulation material decrease quickly. The service life of the automatic winding machine depends mainly on the aging of the insulation of the automatic winding machine.

Therefore, all kinds of insulation materials require a certain working temperature. When the automatic winding machine works, if the insulation material reaches the specified temperature limit, then the load energy of the automatic winding machine is the Z-maximum load, which is the rated load.

If the temperature of the automatic winding machine exceeds the specified value, the life of the winding machine will be shortened due to the rapid aging of the insulation, even if the winding machine is not burned out immediately. In this case, the capacity of the winding machine must be reduced in order to lower the load current and the temperature of the motor.

In summary, the rated output capacity of the winding machine meets the requirements and the load needs to be determined by a temperature rise test. In addition, we often encounter various winding machine failures, which also cause the high temperature rise of the winding machine, so the temperature rise test is a means to determine the failure of the winding machine.

The basic equipment of an automatic winding machine consists of a mechanical part and an electrical control system. Winding position, enameled wire specification and winding width are the three important winding parameters of the automatic winding machine.

There is no fixed starting position on the skeleton. The position and head of the coil is determined by the coil type. In general, the exact winding position and value can be measured by the measurement function of the machine control system.

The diameter of the enameled wire used daily is different, and different settings of the enameled wire specifications will produce different enameled wire effects. The ratio correction of the diameter of the enameled wire using different materials should pay attention to the eye value, so that the copper wire will not be deformed.

Of course, the small deformation caused by the applied force must be considered in the setting, which will have some effect on the production of winding width, so we should use a variety of measurement methods to take Z small values as the winding width.

How to adjust and control the tension in the operation of automatic winding machine? The following are my thoughts.

It is well known that the winding mechanism facilitates the winding of yarn on cylindrical or flat conical cross winding spindles.

Automatic winding machine tension mechanism is also more accurate and the main configuration and electromagnetic tensor of the two types of permanent magnet dampers, there is no great difference between this group, need to be flexible combination according to the size of the wire diameter thread, fine lines need smooth and uniform tension control, coarse body lines need large tension, must be flexible, the use of the tension should be controlled according to the requirements.

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