In the process of using automatic motor stator winding machine, occasionally encounter the trouble that the wire can not be wound in. Behind this phenomenon hides a variety of possible reasons, and for these reasons, we also have a series of corresponding solution strategy. The following Vacuz briefly introduce it to you!

First, the source of the winding problem

1. Tension regulation imbalance: tension is a key factor affecting the winding effect. If the tension is set too large, it will hinder the smooth winding of the line; conversely, too little tension will easily lead to loose wire or deviate from the path.

2. Insufficient positioning accuracy: Accurate positioning of the nozzle or mold is the basis for ensuring the correct winding path. If the positioning deviation, the wire may deviate from the established trajectory, it is difficult to wind into the stator smoothly.

3. Lack of machine stability: the overall stability of the machine is directly related to the quality of the winding. Improper configuration, non-standard frame, low quality spare parts or uneven installation ground and other factors may lead to machine operation jitter, which in turn affects the winding effect.

4. Enameled wire quality: the choice of enameled wire is also critical. Improper selection of wire diameter, material and other parameters may increase the difficulty of winding, and even trigger the phenomenon of skipping.

5. Stator skeleton precision is not up to standard: stator skeleton as the core component of the winding, its precision and consistency directly affect the winding effect. If the skeleton precision is insufficient or poor consistency, it will seriously hinder the smooth winding of the line.

Second, the response strategy and implementation of the proposal

1. Optimize tension setting: Regularly check and adjust tensioner parameters to ensure that the tension setting is reasonable. By accurately adjusting the tension to adapt to different winding needs.

2. Accurately adjust the positioning: Use manual mode to accurately adjust the nozzle and mold to ensure that they are in the same straight line and accurate positioning. By real-time observation of the wire path and timely adjustment of the position to ensure the correct winding path.

3. Enhance the stability of the machine: Comprehensively check whether the overall configuration of the machine and the frame meet the standard requirements. Select high-quality spare parts and ensure that the installation ground is smooth. For the problem of jitter, can take measures such as reinforcing the frame or adjusting the installation position to enhance the stability of the machine.

4. Choose high-quality enameled wire: choose the right type and specification of enameled wire according to the actual demand. Pay attention to the selection of wire diameter and material, and verify its applicability through testing.

5. Strengthen the quality control of stator skeleton: ensure that the precision and consistency of stator skeleton meet the requirements. For the skeleton with problems, it should be replaced or repaired in time to avoid adverse effects on the winding effect.

Third, additional recommendations

1. Regular maintenance: establish a regular maintenance system to clean, lubricate and inspect the winding machine. Timely detection and resolution of potential problems to maintain the good condition of the machine.

2. Enhance personnel training: Provide professional training to operators to improve their operating skills and safety awareness. Ensure that they are familiar with the operating procedures and precautions of the winding machine to minimize operating errors and improve winding efficiency.

3. Seek professional support: When encountering difficult problems, you should take the initiative to seek help from the manufacturer or professional maintenance personnel. They have rich experience and professional knowledge to provide more specific and effective solutions.

In summary, to solve the problem of automatic motor stator winding machine wire winding not in, we need to start from multiple aspects of comprehensive analysis and response. By accurately locating the root cause of the problem and taking appropriate measures to solve it, we can effectively improve the winding efficiency and quality to ensure the smooth progress of motor production.

E-pasts: sales@vacuz.com