The automatic winding machine can complete the automatic winding, according to the frame specifications and winding requirements, measure the release length and maneuvering process. Later, according to the microcontroller design push data signal, complete the servo motor and the main motor rotation manipulation. For the servo motor has a professional photocoupler circuit to form the stepping motor zero wire fire wire, the main AC motor can utilize a communication soft starter, set the frequency after the soft starter in the manipulation of the port number to adjust, and then decide to terminate, open, pointing, and so on. To make the coiler finish winding, the main AC motor and servo motor of communication exchange stipulate the application of manipulation data signal.
The winding parameters are inputted using the keyboard, and the information is displayed in the LCD module to reduce the total number of function keys, and the LCD control module is provided with a large volume of display information and a picture library of identifiers. In the case of winding, it is stipulated that the number of turns at the present stage is instantly displayed, the number of rotating turns of the main motor is metrologically verified, the ratio of the main motor is considered in all aspects, the number of coils of solenoid windings is obtained, and the winding is terminated if the number of turns is the same as the total number of revolutions set beforehand, and an optical inspection is applied here. The optical inspection stage is utilized to quickly terminate the main motor when the number of turns is checked and the total number of turns is expected in advance, and the microcontroller design also expands the EPROM to store the program flow for the automatic actual operation of the coiler.
The initial winding mechanism is mainly composed of synchronous belt, motor, upper and lower jigs, support rod and clamping elastic yellow. Upper and lower work fixture for coaxial output weaponry, the left work fixture using the shaft coupled to the synchronous belt, according to the motor drive to promote the pulley to carry out the active winding position. The right tooling fixture has a concave groove on the right side, in which there is also a rolling bearing, the outer side of the rolling bearing and the tooling fixture with each other, the inner hole and the support rod transition fit, the support rod will be installed into the stationary guiding block. The right fixture and the support bar of the guiding block are fitted with a fixture spring yellow, so that after the upper and lower fixtures have been inductively clamped, the right fixture will rotate around the rolling bearing as the left fixture rotates, and thus can drive the rotation of the drum to wind the wire.
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