Automatic coil winding machine is becoming more and more comprehensive, from the coil production of the upper line, feeder, end winding to coil winding and down the line, etc., have realized the process of automation.

In terms of the form of control of the automatic coil winding machine, it has developed from a single open-loop control to a closed-loop control using DC servo system and AC servo system, of which the adoption of AC servo system has become quite common, and a series of products from single-axis coil winding to multi-axis simultaneous winding of a number of coils has been formed. In the form of county-level mechanism, according to the winding of the coil of the core or skeleton structure of different forms, and developed a shuttle automatic winding machine to adapt to the ring or other closed core or skeleton coil winding needs, in short, automatic winding machine as coil production equipment, the use of more and more popular, more and more comprehensive functions.

Drone Motor Stator Coil

With the development of the electronic industry, the demand for coils has become larger and larger, and there are more and more varieties of coils, ranging from large-scale power transformers and generator windings to micro-coils for charging, coils for energy-saving lamps and lanterns, and coils used in all kinds of electrical equipment. The use of coils has been popularized in all aspects of human life supplies, which brings new development opportunities for the automatic coil winding machine manufacturing industry. In the use of a variety of automatic winding machine, there are the earliest manual winding, there are also mechanical automatic automatic winding machine and electromechanical integration control form of automatic winding machine.

In recent years, the domestic automatic winding machine manufacturing level and the introduction of automatic winding machine manufacturing level has formed a fully automatic, multi-functional, highly efficient automated production capacity.

The hollow electromagnetic coil high speed automatic winding machine can wind transmission coils, speaker coils, antenna coils and all kinds of boneless general-purpose coils. The machine has reliable performance, high speed and high efficiency, and high automation degree, which is suitable for the mass production of coil manufacturing industry.

Generally speaking, ordinary automatic coil winding machine adopts small PLC with built-in pulse function to synchronize the speed ratio of winding and winding shafts with the speed ratio of row of shafts through the speed output of encoder of winding shafts to the built-in high-speed input point of PLC, which is affected by the operation of PLC, poor synchronization accuracy, large amount of computation, and long processing time of CPU, so there will be uneven winding, pile-up, and collapse, which seriously affect the quality of the finished products of winding. For example, PLC counts the encoder of the winding shaft at high speed, and when it reaches the counting value, it uses interrupt to control the spool motor to reverse the winding, but it will have lagging error due to the CPU processing time, and it can basically meet the requirement of winding at low speed, but for the high speed of multi-layer coils, it will appear that the coil end face is not neat, and the quality of the finished product will be decreased.

Roller Drum Motor

Hollow solenoid coil high-speed automatic winding machine special motion control PLC, using high-speed dual-CPU structure, the use of independent CPU processing motion control algorithms, can be well realized in a variety of motion trajectory control, logic action control, linear / arc interpolation control, etc., in the high-speed automatic coil winding machine, using the 20PM motion controller of the electronic cam function is a good solution to the winding of the winding commutation of the winding of uneven, pile-up, unevenness, and the winding of the coil. Uneven winding, stacking, unevenness and other problems.

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