In the exploration of brushless motor rotor assembly line intelligent upgrading of the road, we do need a full range of multi-level strategy to ensure that the production efficiency of the leap and product quality excellence. So how to make the brushless motor rotor assembly line more intelligent? What are the common methods? Vacuz give you an introduction to it!

First, the lead of automated assembly line

1. Exclusive customization, accurate and efficient: the use of tailor-made automated assembly line, to ensure that each component can be accurately and precisely in place, significantly cut down on errors brought about by human factors, so that the production efficiency jumped to a new height. The tacit cooperation between the clamping jaws and the belt line is a double guarantee of stability and safety for the transmission process.

2. Modular layout, flexible adaptability: the whole line of equipment adopts modular design, single machine can be moved independently, easy to cope with the addition of new models or production line re-layout for the production needs of different products provides unlimited adaptability and possibilities.

Second, high accuracy calibration and precision assembly of craftsmanship

1. Precise carving of parts: Before assembly, we utilize highly accurate measuring equipment and technology to meticulously calibrate each motor part to ensure that their dimensions and shapes match the design, which lays a solid foundation for the motor’s excellent performance.

2. The art of precision assembly: using cutting-edge precision assembly technology, the stator windings and rotor magnets and other key components are coordinated under accurate guidance, which not only guarantees the overall performance of the motor, but also prolongs the service life of the motor.

Third, intelligent detection and monitoring system

1. Visual Inspection: The introduction of highly accurate visual inspection system and image processing technology, real-time monitoring of each assembly step, any small deviation or error can not escape its eyes, to ensure the accurate placement of components.

2. Close monitoring of on-line quality: In the key processes such as winding and welding, we have set up on-line quality inspection equipment to monitor and inspect the product quality uninterruptedly, to ensure that the problems are nipped in the bud, so as to improve the overall quality of the products.

Data collection and analysis

1. Comprehensive collection and binding of information: Through advanced equipment such as code scanning guns and code readers, we can easily read the barcode information of work boards, parts, components, etc., and tightly bind the production process data with the QR code, which provides a convenient way for traceability query and quality analysis.

2. Accurate navigation of data analysis: Collecting and saving various data during processing, such as pressure displacement curve, guides us to make accurate adjustments to the production process and analyze problems. At the same time, the in-depth application of data analysis can also help us find potential problems in the production process in a timely manner, providing strong support for the continuous improvement of production efficiency.

V. Intelligent control system of the core drive

1. Precise regulation of PLC control system: Programmable Logic Controller (PLC) is adopted as the intelligent brain of the whole production line, which accurately controls the start, stop and sequential execution of each process to ensure the stable operation and efficient operation of the production line.

2. Infinite possibilities of intelligent scheduling and optimization: through the intelligent scheduling system, we automatically adjust the production rhythm and output according to the production plan and inventory. At the same time, with the help of optimization algorithms to continuously optimize the production process, so that production efficiency in the wave of intelligence continues to rise.

To sum up, the intelligent upgrade of brushless motor rotor assembly line is an all-round and deep-level change. Starting from the introduction of automated assembly lines, the implementation of high-accuracy calibration and precision assembly, the application of intelligent inspection and monitoring systems, the depth of data collection and analysis, and the core drive of intelligent control systems, we will jointly promote the brushless motor rotor assembly line to a more intelligent, efficient and high-quality future.

E-mail: sales@vacuz.com