Automatic winding machine reasonably improves the efficiency of work, and the improvement of automatic production capacity of the winding machine is understood by all customers. Various kinds of high-grade sensors, high precision transmission system components, servo control system and other high precision components continue to be used in the manipulation of the winding machine. The automatic control system of the winding machine is the most common industry currently used. With automatic line row role, it can be seen in the whole process of winding various electromagnetic coils. The information system integrates the more common roles in the whole process of winding. The control loop integrates the manipulation of machines and equipment and the keying of data signals, and the use of the system software can be equipped with any differential signal. The wire roller is the organization in direct contact with the wire wrapped in the construction of the winding machine. There are some differences in the construction of the rollers for different types of cables.
The groove shape of the flat wire wheel is dominated by a rectangular frame or rectangle, and the pitch and thinness of the guide wheel exceed the basic wire wheel. Because the flat wire in the winding process of winding the cross-section of the rectangular frame as the dominant, so the gap between the groove can be adjusted according to the different wire diameter. When winding a single round wire, the V-shaped guide wheel is generally used, and the wire can be reasonably guided in the V-slot. Many automatic winding machine standard configuration is generally V-type guide wheel, multi-core round wire winding must be a wire wrapped wire, and therefore its equipment is more unique, must U-type guide wheel. Different winding machines have different wire wrapping process, wire wheels are also this way. Different types of wire wheels have certain differences in materials. Metal, polyester, copper and aluminum materials are commonly used in the winding reels, and some unique winding reels are also special.
The controller is a central part of the winding machine and plays a vital role. At the same time, the characteristics of this component determine the working characteristics of the winder. The controller is the human brain of the winding machine and is responsible for the operation of the switching power supply, wire rows, etc. The controller is responsible for the overall operation of the winding machine and for the distribution of some of its components. If it suffers from the influence of unstable power network, it is very easy to have a dead machine, components can’t be controlled, stuck and other conditions. Therefore, our production plant should be given special type of switching power supply and other countermeasures to ensure the power distribution of the winding machine, so that the winding machine can better operate the production and manufacturing operations. The regular operation of the winding machine must be applied to various elements, in which the switching power supply is a very critical part. As we all know, the winding machine is a kind of high precision machinery and equipment, widely used in transformer manufacturers. There is strict management of the working environment and production process. The operation of a winding resistor mentioned earlier has a greater risk to the output power of the motor. There are two kinds of winding machine controllers more commonly used at this stage. One is the general controller brought by the integrated supplier, and the other is the controller developed and designed by the manufacturer. A common problem with controllers is the weak manipulation of a part and buttons. Such problems cannot be handled by the customer, but must be notified to the manufacturer for overhaul. Frequency conversion speed regulator common failures are also more common, can be based on query frequency conversion speed regulator indicates page to distinguish common failures, motor common failures customers in the application of the whole process should pay attention to the motor is not abnormal noise, temperature rise is not all normal, the termination of the machine and equipment application of the whole process of load operation; brake system is spare parts, in the winding machine should be adjusted immediately after a period of application, when necessary to remove and replace.
The above is to explain the automatic winding machine to reasonably improve efficiency, I hope to see can help you, if you want to know more about the automatic winding machine related information, welcome to consult customer service online or call the company’s service hotline (upper right corner of the website) for consultation, we will be happy to provide you with attentive service!
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