How to do the untidy lineup of fly fork stator winding machine? How to achieve precision wire arrangement?

Máquina automática de enrolamento de garfo voador de bobina de estator de drone sem escova BLDC
Máquina automática de enrolamento de garfo voador de bobina de estator de drone sem escova BLDC

Brushless motors have external winding stator, there are also internal winding stator, generally common external winding products are model drones, fascia gun, cooling fan, gimbal stabilizer, twist car, scooter motor stator, external winding products more than the use of flying fork winding machine to complete the winding work, then the flying fork stator winding machine alignment is not neat how to do? Vacuz to give you an analysis of how to achieve precision lining?

Linha de precisão de motor automotivo de dois eixos Automático BLDC sem escova Bobina externa do estator 2 estações Máquina de enrolamento de garfo voador
Linha de precisão de motor automotivo de dois eixos Automático BLDC sem escova Bobina externa do estator 2 estações Máquina de enrolamento de garfo voador

Ordinary winding stator, there is no precision alignment requirements, with the general configuration of the flying fork winding machine can be, but some stator coils need precision alignment, to a not messy, neat and tight arrangement, the ordinary configuration of the winding machine certainly can not be completed, the need for professional winding machine equipment, how to achieve precision alignment? These points should be noted:

1. Configuration of professional servo motor and electric drive, the more precise the control system, the smaller the margin of error, the more precise the effect of the line will be.

2. The precision of the mold and the flying fork part, the mold including the stator bar, die head, die sheath, guard plate polishing, grinding to meet the requirements, smooth and burr-free, the choice of wire nozzle is also very critical, the common use of ceramic or tungsten steel wire nozzle.

3. Servo wire feeder tensioner to feed the wire, tension adjustment and correction is accurate, the precision meets the requirements, the tension is reasonable.

4. debugging technology, the need for experienced veteran technical personnel debugging, to ensure that the parameters, the positioning of accurate, tightly wound, precise line.

Máquina automática de enrolamento de garfo voador de bobina de estator de drone sem escova BLDC

Flying fork stator winding machine line is not neat how to do? How to achieve precision lineup? In addition to these requirements, there are including the overall structure of the winding machine material and stability, there are including the cylinder, guide, screw and other auxiliary parts of the precision, are to meet the requirements.

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