The flying fork winding machine is suitable for brushless external stator products. It can automatically wind, arrange, transfer and cut wire ends. In order to increase production, multi-station flying fork winding machine equipment is often used, such as four-station and six-station flying fork winding machines. So what are the requirements of multi-station flying fork automatic winding machines for stators? What are the winding functions? Vacuz will introduce it to you!

1. Requirements of multi-station flying fork automatic winding machines for stators

‌1. Slot direction‌: The multi-station flying fork automatic winding machine is designed for stators (external rotor structure) with slots facing outward, ensuring that the flying fork winding technology can accurately and efficiently wind the enameled wire into the stator slot.

‌2. Shape and size‌: The shape and size of the stator must match the winding machine model to ensure that the equipment can handle the stator winding task stably and efficiently. Stators that exceed the processing range of the equipment may require customized equipment or adjustment of the winding process.

‌3. Slot distance‌: Reasonable slot distance helps to improve winding accuracy and speed. For stators with smaller slot distances, a winding machine with higher precision is required to ensure the winding quality.

‌4. Winding wire diameter‌: The wire diameter directly affects the winding speed and equipment configuration. Fine wire diameter wires require precise tension control and wire arrangement functions, while thick wire diameter wires place higher requirements on equipment configuration, and it is necessary to ensure that the equipment can withstand the damage caused by the hardness of the wire.

2. Winding function of multi-station flying fork automatic winding machine:

1.‌Multi-station simultaneous winding‌: The multi-station design significantly improves production efficiency and meets the needs of large-scale production. Each station can work independently or collaboratively to flexibly respond to different production scenarios.

‌2. Precision wire arrangement control‌: Through programming, the trajectory and speed of the flying fork can be accurately controlled to achieve single-strand or multi-strand precision wire arrangement to meet the winding needs of different stator products.

‌3. High degree of automation‌: It has functions such as automatic winding, wire arrangement, transfer, clamping and shearing, which reduces manual intervention and improves the level of production automation. The operator only needs to simply take and put the material to complete the entire winding process.

‌4. Quick changeover and mold replacement‌: The fixture adopts a modular design, which makes the changeover simple and fast. The mold can be quickly replaced to meet the winding requirements of different stator products and shorten the production cycle.

‌5. Non-standard customization function‌: According to the core change winding method, it can meet the needs of special stator core winding solutions. It is suitable for all kinds of external winding stator winding, showing the high flexibility and customization of the equipment.

6.‌Real-time monitoring and adjustment‌: Continuously monitor key parameters (such as position, tension, speed, etc.) during the winding process, and adjust them in time to maintain stable quality. Use sensors and monitoring equipment to feedback data in real time to ensure the controllability and stability of the winding process.

E-mail: sales@vacuz.com