What should I do if the stator winding machine of the brushless motor is not neat? What is the main reason?

During the winding process of the brushless motor stator, sometimes the wires are not arranged neatly. What should I do if this happens? What are the main reasons? Vacuz will analyze it for you below! Hope this helps everyone!

The uneven winding of the stator of the brushless motor may be caused by a variety of factors. The following are several main reasons and corresponding solutions:

1. Unreasonable machine configuration: The winding machine configuration is insufficient or improper. For example, using low-configuration equipment to wind stator products with high winding requirements may cause uneven winding, so the configuration should try to match the product requirements.

2. Incorrect tensioner setting: If the tension is too high or too low, the wiring may be uneven. To ensure the quality of winding, it is recommended to configure a servo tensioner and adjust the tension to an appropriate level.

3. Debugging and operation: If the debugging personnel are not professional, the winding may be uneven. Therefore, winding machine manufacturers should strengthen the training of debugging personnel to ensure that they have sufficient skills and experience.

4. Accuracy issues of the stator core, machine base, and mold: The accuracy of these parts has a great impact on the winding effect. The accuracy and quality of these spare parts should be guaranteed.

To address these problems, the following measures can be taken to improve them:

1. Improve the stability of the machine: Optimize the selection of the overall structure, materials and parts to ensure that the machine is stable and reliable during operation and reduce shaking and deviation.

2. Choose a high-quality servo control system: Try to choose a servo control system with good quality and high precision.

3. Optimize the design of the wiring device: reasonably set the tension, parameters and wiring parameters to ensure the accuracy and stability of the wiring.

What should I do if the stator wiring of the brushless motor is not neat? What is the main reason? Vacuz briefly describes the reasons and solutions above. I hope this little knowledge can help everyone!

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