In the process of using the winding machine, some friends always feel that the winding speed is slow, in the case of not understanding the reason, forcibly increase the speed or change the parameters, resulting in equipment problems, enameled wire damage, wire breakage, skipping and so on.
1. Copper wire and copper wire diameter is different, copper wire and copper wire diameter is different, copper wire winding speed is different, the general cladding of copper wire is harder than aluminum wire, iron wire, the speed setting is different; within a certain range, the larger the diameter of the wire, the slower the winding speed, and vice versa, the faster the winding speed.
2. Motor and machine configuration, motor configuration is very critical, for high-precision equipment, the need for precision wiring, speed requirements, then it must be configured with good servo motors, such as Panasonic, Fuji, and the control of the machine is also higher, so that the control is more accurate. The configuration requirements of each part of the machine should also be high. It is key that the machine should be stable while running at high speed.
3. Incorrect speed parameter settings. Different skeleton products require different quality, different precision and different speed requirements.
4. More revolutions or more windings, some products have more revolutions, if the single-turn winding, the speed is higher; if more than one winding, then the speed will be reduced accordingly, which is a relatively normal situation.
5. unreasonable tensioner settings, the tensioner is also a more critical components, the settings must be reasonable, generally have the appropriate tensioner table, according to the requirements can be set, most of the time, with the hand to test the tension can be felt.
WhatsApp/Wechat: +86 13075286997
Email: sales@vacuz.com