Stator winding machine is an important motor manufacturing equipment, which is mainly used to wind the stator of the motor, in the actual operation process, the stator winding machine will also have some common faults, the following are some common stator winding machine faults:

Precizie Lineup Automotive Motor două axe automate BLDC fără perii exterioare Stator Coil 2 stații Flying Fork Winding Machine

1. Incompact / sparse winding: This is a common fault in stator winding machines, usually related to improper winding process, for example, winding tension is too small, the stator is too loose or too tight, the line can not be correctly trimmed, and so on, which will easily lead to loose or hollow winding.

2. Inconsistent system speed: The motor system of the stator winding machine usually consists of several motors and drives, etc. When any one of the motors in the system fails, it may lead to inconsistent system speed, and this inconsistency may lead to advancement or lagging of the stator position, and even affect the winding accuracy.

3. Tilted winding head: In stator winding machines, the tilted winding head will lead to irregular stator winding, forming a cauliflower-like winding structure and affecting the performance of the motor. This problem is usually caused by insufficient structural design of the equipment, damage to the equipment, and insecure installation of the winding head.

4. defective mold: in the stator winding machine operation process, the design and manufacturing quality of the mold directly affects the stator winding quality and performance, due to wear and tear or damage to the mold, resulting in incomplete or defective stator winding, repair and replacement of the mold is an effective way to solve the problem.

5. Electrical failure: electrical failure is another common failure of the stator winding machine, for example, control circuit failure, poor contact or wire defects, etc., will lead to the equipment can not work properly, need to be repaired and replaced.

Precizie Lineup Automotive Motor două axe automate BLDC fără perii exterioare Stator Coil 2 stații Flying Fork Winding Machine

In short, the stator winding machine in the motor stator winding failure is inevitable, understand the causes of failure and overhaul repair methods, can effectively improve the production efficiency of the motor and reduce production costs, to avoid losses and extend the service life of the equipment.

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