Motor stator winding machine row line tightness, for the stator slot full rate and aesthetics have a certain impact, row line tightness is not only related to the winding machine equipment, and tensioner control also has a lot to do, then how to motor stator winding machine row line more tight? How to control the tensioner?Vacuz give you an introduction to it!

The way to line up more tightly:

1. Ensure that the machine configuration to meet the requirements

Core point: the overall performance of the motor winding machine directly affects the tightness of the row. Select high-quality motorized electric drives, cylinders, screws, guide rails and other key components to ensure the stability and accuracy of machine operation.

Practical advice: choose the right model according to the production demand, and ensure that all components are professionally configured to avoid the use of poor quality or non-compliant parts.

2. According to the stator parameters to choose the right mold and winding program

Core point: Stator parameters such as outer diameter, inner diameter, height, wire diameter, etc. are the important basis for selecting the mold and winding procedure.

Practical suggestions: Measure the stator parameters in detail, communicate with suppliers to confirm the matching of the molds and winding procedures to ensure that the wiring is tight and meets the product requirements.

3. Optimization of the wire arrangement device

Core point: The precision of the wire harness and mold device directly affects the quality of the wire harness.

Practical suggestions: Ensure that the positioning of the wire arrangement device is accurate and the wire arrangement is stable. Mold machining should be fine, no burrs and bumps, polishing meets the requirements. Regular maintenance and repair of the wire arrangement device to ensure that it is in good working condition.

4. Reasonable setting of winding parameters

Core point: Reasonable setting of winding speed, tension and other parameters has an important effect on the tightness of the wire.

Practical suggestions: According to the physical characteristics of the enameled wire and process requirements, set the winding speed and tension value reasonably. Avoid winding speed too fast resulting in wire breakage, wire injury and other problems. At the same time, try to simplify the way of winding and crossing the wire to save enameled wire and ensure better winding.

Method of controlling tensioner:

1. Initial Setting

Core point: Before the winding operation starts, set the appropriate initial tension value according to the process requirements and the characteristics of the enameled wire.

Practical advice: Gradually adjust the tensioner to the proper initial tension value by adjusting the adjusting devices (e.g., adjusting nuts, knobs, etc.) on the tensioner. Refer to the recommended value provided by the manufacturer or the relevant process standard for setting.

2. Real-time adjustment

Core point: The tensioner is equipped with real-time monitoring and automatic adjustment function to ensure stable tension.

Practical advice: Operators should pay close attention to tension changes and make manual fine-tuning when necessary. At the same time, regularly check the working status of sensors and other key components to ensure their normal operation.

3. Manual adjustment

Core point: Manual adjustment is carried out under special circumstances to cope with unexpected situations or special winding operations.

Practical advice: manual adjustment should be carried out carefully to avoid adverse effects on the quality of winding. During the adjustment process, pay attention to the change of tension and the effect of wire arrangement, and adjust to a good state in time.

4. Reference standards and regular calibration

Core point: set and adjust the tension value with reference to the relevant process standard or manufacturer’s recommended value, and regularly calibrate and maintain the tensioner.

Practical suggestions: Regularly calibrate the sensitivity of the sensor, calibrate the tension value, clean and lubricate the tensioner and other components to ensure the long-term stability and accuracy of the tension system. At the same time, record the calibration results and maintenance for subsequent reference and improvement.

In summary, by ensuring that the machine configuration meets the requirements, optimizing the winding device, setting the winding parameters reasonably, and controlling the tensioner effectively, we can make the motor stator winding machine’s wires more tightly wound and of stable quality. At the same time, regular maintenance and calibration of the tension system is also an important measure to ensure the stability of the winding quality.

Email: sales@vacuz.com