Motor stator winding machine as a more sophisticated equipment, its stable operation for production efficiency and product quality is crucial, but as long as the mechanical equipment, small problems occasionally certainly encountered, so what are the common failures of motor stator winding machine? How to avoid and solve these problems Vacuz to analyze it!

First, common failures and ways to avoid

1. Broken wire

Reason: In addition to tension, speed, wire diameter and other factors, but also need to pay attention to the quality of the wire itself is stable.

Avoid methods: In addition to adjusting the parameters and check the path, it is recommended that the regular replacement of aging wire, and the use of reliable quality wire suppliers.

2. Injury to the wire

Reason: too fast, too thick wire diameter, scraping, skeleton problems, mold design and polishing problems, etc., in addition to the winding process of the wire bending radius is too small may also lead to wire injury.

Avoid methods: adjust the speed, make sure the skeleton and mold have no problem, optimize the winding path, make sure the bending radius of the wire is within the allowable range.

3. Needle bumping

Avoid methods: In addition to adjusting the mold and needle bar position, you can install anti-collision sensors on the equipment, timely shutdown to avoid collision.

4. Non-normal skipping

Avoidance method: In addition to improving the precision of the mold and winding machine, you can also consider upgrading the control system of the winding machine to achieve more accurate control.

5. Machine shaking

Avoidance: In addition to choosing high-quality parts and ensuring a smooth ground, regular maintenance of the machine, such as tightening screws, cleaning dust, etc., is also an effective means to reduce jitter.

6.Lines are not aligned

Avoid methods: In addition to optimizing the controller settings and improve the precision of the mold, you can also use advanced visual inspection system, real-time monitoring of the quality of the row of wires.

Second, the solution

1. Shutdown for maintenance: When shutting down for maintenance, make sure to cut off the power supply and follow the safe operation procedures.

2. Troubleshooting: Use professional troubleshooting tools and methods, such as vibration analyzers, temperature measuring instruments, etc., can more accurately find the fault point.

3. Spare parts replacement: When replacing spare parts, original parts or certified alternatives should be used to ensure the compatibility and stability of the equipment.

4. Program check: Regularly check and update the winding program to meet different production requirements and product specifications.

5. Hardware reset or system power restart: When performing these operations, care should be taken to save important data to avoid data loss.

6. Initialization clear: Be sure to backup data before initialization to avoid data loss.

7. Hardware Replacement Diagnostics: When performing hardware replacement, ensure the compatibility of the new hardware with the device and follow the correct installation procedures.

8. Adjustment of adjustable components: the adjustment process should be gradually adjusted to avoid a one-time adjustment is too large, resulting in the emergence of new problems.

9. Environmental factors check: in addition to power stability and space interference, but also need to pay attention to the temperature and humidity in the workshop on the impact of the equipment.

10. Professional training: Regular training for operators to improve their professional knowledge and skill level is the key to reduce the occurrence of failures and improve productivity.

What are the common failures of motor stator winding machine? How to avoid and solve these failure problems?Vacuz above is the common knowledge and methods, I hope to help you!

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