Motor stator winding machine is the key equipment in the motor manufacturing process, and its winding quality directly affects the performance and life of the motor. In the process of winding, choosing the right enameled wire and solving the problem of wounding is the key to ensure the quality of winding, Vacuz will introduce the requirements of enameled wire for motor motor stator winding machine and the methods to solve the problem of wounding in detail, and we hope that it can help you!

First, the motor stator winding machine on the requirements of enameled wire

1. Wire diameter size

The thickness of the wire diameter directly affects the winding equipment and speed. The thicker the wire diameter, the higher the requirements for equipment, winding difficulty and precision will be greater. Therefore, it is necessary to choose the appropriate wire diameter according to the configuration and production capacity of the winding machine.

2. Wire material

Enameled copper wire is usually used in motor motor stator winding machines because of its good conductivity and corrosion resistance. However, in some special cases, aluminum or iron wire is also used. Different wires have different requirements for the configuration of the winding machine, so it is necessary to choose the right wire according to the actual needs. For example, aluminum wire is lighter compared to copper wire, but the conductivity is a little worse, suitable for products with weight requirements; while iron wire is suitable for products with mechanical strength requirements due to its higher hardness and strength.

Second, the solution to the problem of wire injury

1. Reasonable control of tension

Tension control is the key link in the winding process. Too much tension can easily lead to wire breakage or damage, resulting in defective products; too little tension may lead to loose or knotted wire. Therefore, it is necessary to adjust the tensioner settings according to the material and wire diameter of the enameled wire to ensure that the tension is within a reasonable range. At the same time, check the working condition of the tensioner regularly to ensure its normal operation.

2. Correctly set the winding parameters

Different models of products have special winding programs provided by the manufacturer, which can be directly imported and called. Before winding, the parameters of each winding should be carefully checked to see if they are set correctly, to avoid problems caused by improper parameter setting. At the same time, for new products or new processes, should be fully tested and verified to ensure the feasibility and stability of the winding program.

3. Control the winding speed

Too fast winding speed may lead to wire breakage and wire injury. Therefore, the speed should be adjusted to the appropriate range according to the instructions of the manufacturer of the winding machine. If the speed is too fast, try to reduce the speed gradually to reduce the risk of wire injury. At the same time, pay attention to the temperature changes during the winding process to avoid wire aging or damage caused by high temperature.

4. Improve the precision and configuration of the equipment

The precision and configuration of the winding machine are important factors affecting wire damage. The winding machine needs to be equipped with professional motor drive, cylinder, silk rod, guide rail and other components to ensure the precision and stability of the winding. If the basic configuration can not meet the product requirements, it may cause insufficient wire tightness and thus lead to wire damage. Therefore, when choosing a winding machine, you need to pay attention to whether its precision and configuration meet the production requirements.

5. Regular inspection and maintenance of equipment

Regularly inspect and maintain the stator skeleton and molds, remove burrs and foreign objects, and ensure that the molds are polished and processed to meet the requirements. At the same time, check and replace auxiliary parts, such as over-winding wheels, wool felt, etc., to ensure that there is no foreign matter and no breakage, to avoid jamming or scraping problems. In addition, clean and lubricate the winding machine regularly to keep it in good working condition.

6. Choose the right winding machine

According to the production demand to choose the right winding machine equipment. For the line or efficiency requirements of the product, you can choose a high-precision, high stability and high efficiency of the winding machine equipment to improve production efficiency and product quality. At the same time, consider the scalability and flexibility of the equipment to adapt to future product changes.

In summary, the requirements of motor motor stator winding machine for enameled wire are mainly reflected in the wire diameter size and wire material. In the winding process, it is necessary to solve the problem of wire injury by reasonably controlling the tension, correctly setting the winding parameters, controlling the winding speed, improving the precision and configuration of the equipment, regularly checking and maintaining the equipment, and selecting the appropriate winding machine. The implementation of these measures will help to improve the quality of winding, reduce the rate of defective products and production costs, and provide strong support for the development of the motor manufacturing industry.

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