The operating power and operating life of a coil winding machine is often closely linked to the professional skills of the operator, the nature of the operator directly resolves the winding machine operating power and the role of winding. Good operators in the operation of the winding machine problems, agile, accurate judgment of the cause of the problem, well for timely and effective processing and rehabilitation, we believe that a qualified active winding machine operators, should meet the following fundamental conditions.
First, focus on the daily pile
Active winding machine practice winding power to a large extent relies mainly on the operator’s usual experience, veteran workers have a wealth of experience, so the operating power is often much faster than new workers, due to the ease of travel, but also competent in some daily simple machine adjustment. For repair personnel, the work experience for a long time, the more problems encountered, the more problems dealt with, the richer the repair experience. Although there are many types of winding machines, control methods are varied, the system varies, but the fundamental operating process and principle is the same. Therefore, repair personnel in dealing with a problem, the repair process and processing methods should be timely summary, summarize, Z good to form a written record for future reference for similar problems repair. Especially on their own for a while difficult to deal with, Z finally by peer technicians or experts to repair and deal with the problem, especially should be carefully investigated, carefully recorded in order to facilitate progress. Usually continue to accumulate experience, can reach their own level of progress and essence of the intention.
Second, there should be more extensive knowledge
Machinery in one CNC equipment, composed of active winding machine has a close liaison between the various parts, any part of the fault will affect the normal operation of other parts. So CNC winding machine operators should not only grasp the basic knowledge of mechanical and electrical two professional, theoretical, should also understand the overall structure of the active winding machine, design ideas machine functions to complete, understand the performance of CNC winding machine, as long as this can be more reasonable use of the winding machine, so that the active winding machine to play its Z benefits, in order to wind the machine when the onset of the problem is not helpless. In addition, the ability to do is a CNC winding machine operation and maintenance personnel necessary to have the essence of the repair of CNC winding machine this fine equipment, the operator hands-on necessary to have a clear intention, complete ideas, detailed operation. Before starting should think carefully, investigation, analysis of the causes of the problem, to find the staffing point, the actual repair process should be well documented, especially on the electrical components of the device location, wire number, adjustment value, etc. are necessary to do a good job of obvious symbols in order to recover. After the completion of maintenance, the winding machine parts of the cover, cover, fasteners in place, the wire, cable tidy up, etc..
Third, the outstanding ability to read and understand the automatic winding machine
Although the domestic production of CNC winding machine manufacturers have been increasing, but the key part of the CNC winding machine CNC system or each manufacturer on its own way, its supporting clarification, materials are often self-published by the companies, their understanding of the winding machine and interpretation often vary from family to family. As a qualified winding machine operation and maintenance personnel, it is necessary to be able to quickly according to the system tips and winding machine by the information supplied in the clarification book, admit the cause of the problem, to speed up the repair process, so as an operation and maintenance personnel, Z good to have outstanding reading and understanding ability, in order to refer to materials, manuals and other analysis, processing problems. It can be said that not to let any machine on hold, is the responsibility and liability of all equipment operation and maintenance personnel in the enterprise.
Fourth, deepen it, good at thinking
The structure of the CNC winding machine is chaotic, the contact between the various parts is tight, and the operation of the equipment involves a wide range. For product developers, in some cases, the trial winding of new coil products, the consideration should not only be the process itself, but also should consider the acceptance scale of the winding machine (such as too high speed, too thick wire diameter, etc.). For repair personnel, sometimes the fault phenomenon reflected by the CNC winding machine is not necessarily the root cause of the problem. As repair personnel, it is necessary to analyze the process of fault onset from the fault phenomenon, for a variety of possible reasons from the outside to the inside, through the phenomenon to see the essence, quickly identify the root cause of the onset of the fault and to remove.
Five, usually diligent study
A full-time active winding machine operations and maintenance personnel, not only to focus on analysis and collection, but also should be diligent in learning, good at learning. Active winding machine, the key part in the CNC system, the description of the book is generally the use of the control system to do a specific introduction to clarify the operation, programming, interface, installation and commissioning, repair manuals, functional clarification program. In the operation before, first of all, these manuals, materials to fully grasp. Especially in the repair and commissioning process, operations and maintenance personnel usually have to enter the general operator can not carry out special operations, such as: the winding machine parameters set in order to analyze and determine the cause of the fault, the repair process often need to prepare the corresponding limit program, the necessary operation of the active winding machine test and coil trial winding system.
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