Every function of the automatic stator motor coil winding machine must be carefully tested!

The so-called winding machine function program test method is the winding machine CNC system of common functions and important special functions, such as zeroing, angle, positioning, positive and negative, speed settings, fixed cycle, the user macro program with manual programming or automatic programming methods, the preparation of a function test program, and then launch the CNC system to run this function test program.

 

The function program can be used to check the accuracy and reliability of the specific performance of these functions of the winding machine, so as to quickly determine which function of the system is not good, and then determine the possible causes of the onset of the problem. This method for a long time lack of maintenance and long idle CNC winding machine and the first time when the machine is turned on to check and red wire machine caused by many scrap but no alarm conditions, it is difficult to determine the fault of the programming or operation, or winding machine fault caused by a better way to determine the fault of the winding machine. And repeatedly run the function test program to confirm the stability of the system operation of the whole winding machine.

Most of the modern winding machine CNC system modular planning, according to the different functions divided into different modules, with the development of modern CNC skills, the integration of the circuit is becoming larger and larger, the skills are becoming more and more complex, according to the conventional approach, it is difficult to locate the fault in a very small area, and once the system failure to use this method to shorten the downtime, quickly find the fault trigger.

There are many customers in the purchase of winding machine on its settings and use are not very well understood, here to see it!

First of all, it is necessary to have a proper understanding of the characteristics of the skeleton wire species, the number of turns and the appearance of the material, around the speed: 1.

1, such as self-adhesive wire, enameled wire, etc., the set wire diameter to increase a lot, because the outer skin is not too smooth, more non-inertial characteristics.

2, fine wire around the speed is not too slow, but it is necessary to start with a slow crawl to avoid pulling the wire off.

3, thick wire should not be too fast (over speed), but it is necessary to pay attention to the low-speed torque is sufficient.

4, the use of aluminum wire, please note that the up force should be adjusted to equal thickness than the copper wire is much smaller to avoid the wire diameter pulling thin, the outer insulation paint burst, affecting product quality.

5, the use of aluminum wire due to the reduction of up force, the set wire diameter to increase appropriately. Combined with their own up force needs to be able to go less over the wire wheel.

Машина для намотки катушек

Second, the shape of the skeleton and the concave and convexity of the line and the wire spacing has a proper relationship: 1, the square skeleton speed should not be.

1, the square skeleton speed not too fast, the middle will have a round convex uneven, affecting the line neatly.

2, the skeleton and the height of the wire line to be appropriate, too low line is easy to fall into the following layer, too high will have jumped the line phenomenon.

3, the wire line and the skeleton should not be too far apart, will affect the accuracy of the line with the coupling.

4, the line out of the wire looser, also related to the winding and line up beautiful or not.

Third, the automatic winding machine set attention to matters.

1, calibration of the width of the skeleton and the starting point of winding is the first priority, and Z is important.

2, when the starting winding point is correct, start winding, available at both ends of the parking first test the width of the set

The width set can be tested first by stopping at both ends to see if it is correct.

3, when the winding begins, if the following conditions, the causes can be identified according to the following.

If the winding point is too far ahead or too far behind: It may be that the wire is not perpendicular to the skeleton.

The line is too sparse or too dense: generally caused by the incorrect setting of the wire diameter.

Too fast or too slow reversal at both ends: incorrect width setting: too fast = not enough width, too slow = too much width.

Whether the line is getting faster or slower with the coupling: then fine-tune the size of the line diameter, getting faster = change to smaller, getting slower = change to larger.

WhatsApp/Wechat: +86 13075286997

Email: sales@vacuz.com [fusion_form form_post_id="431″ margin_top="" margin_right="" margin_bottom="" margin_left="" hide_on_mobile="small-visibility,medium-visibility,large-visibility" class="" id=""][/fusion_form]