When the automatic stator winding machine is working, there may be the case that the row of wires is not tight, resulting in the coil is very bloated, and the quality and effect of the winding is affected, so what should be done if the row of wires of the automatic stator winding machine is not tight? What are the reasons that affect the row of wires, Vacuz give you an introduction to it! We hope to help you!

First, the causes of poor tightness of the row of lines

1. Winding machine hardware configuration:

If the hardware configuration of the winding machine fails to meet the high requirements of the stator product winding needs, such as the use of low-configuration equipment to deal with high-accuracy requirements of the task, will directly lead to insufficient tightness of the row of wires. In addition, if the accuracy and stability of the winding machine is not up to the standard, it will also have a negative impact on the effect of the row of wires.

2. Tensioner settings and quality:

Tensioner as the core component to control the tension of the wire, its improper setting (whether the tension is too large or too small) will lead to wire problems. At the same time, the quality of the tensioner itself, such as insufficient precision or poor stability, is also a key factor affecting the tightness of the wire.

3. Wire quality differences:

The material, specification and quality differences of the wire will have a significant impact on the effect of the row of wires. For example, the diameter of the wire, hardness and surface treatment process and other characteristics, will show different performance in the winding process, which in turn affects the tightness of the wire.

4. Mold and positioning device design:

The design accuracy and processing quality of the mold has a direct impact on the winding effect. Problems such as bumps and burrs on the surface of the mold may cause damage to the wire in the winding process, which in turn affects the tightness of the row of wires. In addition, if the positioning device of the mold and the alignment device are not consistent, it will also lead to untidy alignment.

5.PLC servo drive controller performance:

As the “brain” of the winding machine, the precision and stability of the PLC servo drive controller is crucial to the winding process. Low-precision controller may lead to inaccurate and unstable control, which in turn affects the tightness and neatness of the wire.

6. Operation and debugging skills:

The operator’s skill level and debugging experience has the same important impact on the winding effect. Insufficient skills or debugging experience of the operator, may produce errors in the winding process, which in turn affects the tightness of the row of wires.

Second, the solution

1. Upgrade the configuration of the winding machine:

Select the appropriate configuration of the winding machine according to the actual needs, and ensure that its hardware precision meets the winding requirements. At the same time, regular maintenance and repair of the winding machine to maintain its stability and precision.

2. Optimize tensioner setting and selection:

According to the characteristics of the wire and the requirements of the winding reasonable setting of the tension size, and select the brand tensioner to ensure its accuracy and stability.

3. Select high-quality wire:

Select good quality, consistent specifications of the wire, and the necessary pretreatment of the wire, such as deburring, lubricant coating, etc., in order to improve its winding performance.

4. Improve the design of molds and positioning devices:

Adopt high-precision molds and ensure that their surfaces are free of bumps and burrs. At the same time, adjust the cooperation between the positioning device of the mold and the wire arrangement device to ensure consistency and accuracy.

5. Upgrade PLC servo drive controller:

Select the controller with high accuracy and stability, and carry out regular calibration and maintenance to ensure its precision and stability.

6. Strengthen operation and debugging training:

Conduct professional skills training for operators to improve their skill level and debugging experience. At the same time, develop a detailed commissioning process and parameter setting specifications to ensure the accuracy and consistency of the commissioning process.

In summary, to solve the problem of automatic stator winding machine row line is not close to the problem need to start from a number of aspects, through a comprehensive policy, in order to effectively improve the tightness and neatness of the row line.

Электронная почта: sales@vacuz.com