Fully automatic high speed stator internal winding machine is undoubtedly a common production equipment in the field of motor manufacturing. It easily occupies the core position of modern motor production line with high efficiency, accuracy and automation, which not only replaces manual labor but also improves the quality and efficiency of winding, so what are the advantages of automatic high-speed stator inner winding machine? How to configure to be stable and efficient? The following Vacuz give you an introduction to it!

Fully automatic high-speed stator internal winding machine advantages:

1. Winding speed: automatic high-speed stator winding machine winding speed up to 1000RPM, or even higher, easy to cope with several thousand turns of coil winding needs. Multi-head winding method (such as four-station, six-station, etc.) makes the winding efficiency to a new level.

2. Winding accuracy: Thanks to the advanced control system and precise mechanical structure, the automatic high speed stator inner winding machine can ensure the accuracy of winding trajectory, angle and speed. The effect of precision wire arrangement makes the coil compact and the slot fullness high, thus enhancing the performance and reliability of the motor.

3. Extremely high degree of automation: The automatic high-speed stator winding machine is able to realize the coil’s automatic lining, winding, indexing and wire cutting requirements, greatly reducing manual intervention. Equipped with automatic loading and unloading system, automatic wire changing device and automatic inspection function, it makes the overall production efficiency soar.

4. Strong flexibility: quick changeover, fixture independent modular design, so that the automatic high-speed stator winding machine can easily switch between different specifications and models of motor stator. At the same time, it can also be customized according to customer demand for different winding solutions, and even special stator winding solutions.

5. Stable and reliable: The selection of high-performance parts (such as high-speed motor and high-accuracy bearings) as well as the strengthening of equipment maintenance and system monitoring ensure the long-term stable operation of the automatic high-speed stator winding machine.

Automatic high-speed stator winding machine configuration:

To realize stable and efficient winding production, the configuration of fully automatic high-speed stator inner winder is crucial. The following are some key measures:

1. Optimize the equipment configuration: choose advanced control system (such as bus type PLC motion controller with professional servo system) and precision guide rail, ball screw, high precision sensors and other components to ensure the uniformity and accuracy of the winding.

2. Selection of suitable wire arrangement: according to the demand of motor stator wire arrangement, select the suitable wire arrangement (such as parallel, spiral, cross) and configure the corresponding winding machine equipment. Different types of wiring are suitable for different occasions and needs.

3. Enhanced tension control: Equipped with automatic tension control system, the tension is automatically adjusted according to the wire material, wire diameter and winding speed. Real-time monitoring and controlling the tension of enameled wire material is the key to guarantee the stability and quality of winding.

4. Ensure that the installation and operation environment is suitable: the installation site should be stable and far away from vibration and pollution sources; the surrounding environmental temperature and humidity should be controlled within a suitable range; the power supply system should be stable and reliable in order to prevent voltage fluctuations on the impact of the equipment.

5. Strengthen the maintenance and system monitoring: regular maintenance of equipment and check the mechanical structure, electrical components and sensors and other parts of the wear and tear; real-time monitoring of the equipment’s operating status and the parameters of the index changes in order to detect problems and take measures to deal with them.

What are the advantages of automatic high-speed stator internal winding machine? How to configure to be stable and efficient? Vacuz above has done a simple explanation, I hope these tips can help you!

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