What is the scope of application of multi-stage winding machine?

The number of multi-stage winding machine applications is increasing, the scope of work is also becoming more and more extensive, the times are different, we need to use the materials inside the daily after mechanical equipment processing, the effect is better, the quality is also guaranteed, on the use of multi-stage winding machine, the application in which range more?
For example: a variety of electric motors, fluorescent lamp ballasts, various sizes of transformers and televisions. Radio mid-cycle and induction coils, automatic winding transformers for line output (high-voltage package), electronic ignition winders, high-voltage coils on mosquito extinguishers, speakers, headphones, microphone voice coils, various welding machines, etc. First of all, these coils need to be wound with a winding machine.

1. Spindle mechanism of winding machine

The winding machine is driven by a three-phase AC asynchronous motor to rotate the timing belt and drive shaft. In this way, the rotation of the spindles on both sides of the winding is ensured to be constant speed and synchronized. The assembly accuracy is improved by machining, thus ensuring the concentricity of the wire die and the winding quality.

2. Cable arrangement mechanism

The cable arrangement mechanism usually adopts stepper motor as the driving source of the cable arrangement mechanism of the low-speed winding machine. The stepper motor is mainly used to drive the ball screw rotation or drive the ball screw rotation by means of a coupling.

3. Tension mechanism

When winding fine enameled wire and precious metal alloy fine wire, due to the small diameter of the wire, if the tension is too large, the wire will break or be stretched, increasing the DC of the coil. resistance; if the tension is too low, random wiring will occur, thus reducing the quality of the winding. The tension can be controlled by felt pressure because the device’s wire release tensioner is fixed on a ball screw. In actual production, tension devices can be added to important processes to control tension and ensure neat wiring without overlap and looseness. With careful adjustment, different wire diameters can be fully satisfied.

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