For the batch winding process of drone model motor stators, the flying fork winding method has become the mainstream choice in the industry. This choice is mainly due to the unique design of the stator slot of the drone model motor facing outward. The following is Vacuz’s in-depth analysis of the winding machine configuration and functional requirements in the batch winding of drone model motor stators. I hope it can help everyone!

1. The core points of winding machine configuration ‌

1. Equipment selection ‌

1. Equipment selection ‌

1. Professional flying fork winding machine is preferred. Its working principle is to use the high-speed rotation of the flying fork and the synergy of components such as the die head, die house, guard plate and stator rod to achieve the tight winding of the enameled wire in the stator slot.

‌ 2. Station configuration ‌

‌ 2. Station configuration ‌

Flexibly select the number of stations of the winding machine according to the production scale and efficiency requirements. For example, a four-station flying fork winding machine can work with four heads at the same time, significantly improving the production speed and winding quality. However, for the winding of small stators or thin enameled wires, four-station equipment may increase the risk of wire breakage. At this time, single-station or double-station equipment can be considered.

‌3. Drive system‌: For drone stator products that require precise wiring, it is recommended to use a winding machine equipped with a servo motor and a drive controller to ensure the accuracy and stability of the winding and meet the quality requirements of drones such as DJI.

‌4. Selection of spare parts‌: To ensure the accuracy of winding, the winding machine should be equipped with high-quality screws, guide rails, cylinders and other spare parts.

‌II. Functional requirements of winding machines‌

‌1. Automated operation‌: The winding machine should have the functions of automatic clamping, winding and clamping and cutting wires to improve production efficiency. At the same time, the structural design of the clamping and cutting and wire parts should be compact to ensure the stability and accuracy of the winding.

2. Parameter adjustability‌: The winding machine should be equipped with an advanced servo motor control system and a human-machine interface, supporting flexible settings of parameters such as automatic winding, multi-wire parallel winding, thick wire winding, automatic indexing, automatic slot crossing and winding speed to meet the winding requirements of different stator products.

‌3. Easy operation and maintenance‌: The operation interface of the winding machine should be simple and clear, and the maintenance work should be convenient and efficient. At the same time, the overall operating noise of the machine should be controlled at a low level to create a comfortable production environment.

‌4. Quick mold replacement‌: In order to meet the winding needs of different stator products, the winding machine should have the function of quickly changing the mold, shortening the production time and improving production efficiency.

‌Three, other precautions‌

‌1. Winding design‌: Before winding, it is necessary to carefully plan the routing and wire passing methods to ensure that the line is simple, and the wire cutting and wiring are convenient.

‌2. Debugging and operation‌: During the debugging stage of the winding machine, the operating status of the equipment should be carefully checked to avoid problems such as wire damage, wire breakage, and wire overlap. In case of abnormal conditions, they should be handled in time or the manufacturer should be contacted for support.

‌3. After-sales service‌: When choosing a winding machine, the manufacturer’s after-sales service quality should be focused on. High-quality after-sales service is an important guarantee to ensure that the winding machine performs well in production.

In summary, the batch winding of the UAV model motor stator needs to use a professional flying fork winding machine, and the number of workstations should be reasonably configured according to the production scale and efficiency requirements. At the same time, the winding machine should be equipped with advanced drive systems and spare parts to meet the needs of precision winding. In terms of function, the winding machine should have the characteristics of automated operation and parameter adjustability to meet the winding requirements of different stator products. In addition, attention should also be paid to issues such as winding design, debugging and operation, and after-sales service.

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