The winding of the brushless motor stator is inseparable from professional fully automatic stator winding machine equipment, as well as the skills and methods of winding machine wiring, and ways to meet customer winding needs. Vacuz will introduce it to you!

1. Wiring skills and methods

1. Choose the right wire:

Choose the right wire type according to product requirements, such as copper wire, aluminum wire, etc.

Study the product specification in detail, communicate with the supplier to confirm the wire specifications, and ensure accurate material selection.

‌2. Tension control: Use a high-quality tensioner and fine-tune the tension value according to the actual winding effect to keep the wire tension stable.

‌3. Improve the precision of the device: Ensure the precision of the wiring device and the mold device to improve the winding accuracy.

‌4. Optimize controller settings: Select a high-quality controller to ensure the accuracy of settings and data, and improve control stability and accuracy.

‌5. Adjust the length and spacing of the harness: Set the length and spacing of the harness according to product requirements and wire characteristics to avoid entanglement or crossing caused by too long or too short harnesses.

‌6. Maintain the consistency of the direction of the harness: Check the direction of the harness regularly during the wiring process, correct the deviation in time, and avoid entanglement or crossing.
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7. Harness closing: Perform harness closing according to product requirements to ensure tightness and aesthetics.

‌8. Adjust the wire arrangement wheel and wire clamp: Return the wire arrangement wheel and wire clamp to their original position and keep them vertical, and adjust their positions to be at the same height.

‌9. Control the wire clamp tension: Adjust the wire clamp tension value according to the wire characteristics and winding speed to ensure the stability of the wire.

‌10. Adjust the motor speed: Adjust the winding machine speed by controlling the motor speed, and appropriately increase the wire clamp tension to ensure stability.

2. Ways to meet customer winding needs

‌1. Deeply understand customer needs: Communicate fully with customers to understand their specific winding needs, including wire type, winding accuracy, slot full rate and other requirements.

‌2. Customized solutions‌: Provide customized winding solutions according to customer needs, including equipment configuration, parameter settings, process flow, etc.

‌3. High-precision control system‌:

Adopt advanced control algorithms and high-speed processors to ensure the stability and accuracy of the winding process.

Real-time monitoring of winding parameters and automatic adjustment to meet the winding needs of different motors.

‌3. Continuous technical support and services‌:

Provide comprehensive technical support and services, including equipment installation and commissioning, operation training, maintenance, etc.

Regularly maintain and maintain the equipment to ensure long-term stable operation of the equipment and meet the continuous winding needs of customers.

By mastering and applying the above skills and methods, you can significantly improve the wiring efficiency and quality of the fully automatic stator winding machine, meet production needs and enhance product competitiveness. I hope this knowledge can help you!

E-mail: sales@vacuz.com