Automatic winding machine debugging video _ automatic winding machine common faults _ in general the automatic winding machine due to transient faults caused by the whole machine error, available hardware reset or switch system power supply in turn to clear the fault, if the system work storage area due to voltage instability, unplugged circuit board or rectifier switch power supply under-voltage caused by confusion, the system should be initialized and cleared, before clearing should pay attention to make a good backup record of the current data. If the fault still cannot be eliminated after reset initialization, hardware replacement diagnosis is carried out.

1. Preparation of trial run program

The preparation of a reasonable program and successful operation is the basis for determining the integrity of the whole system. Some winding parameters may be set incorrectly to cause system failure or invalidate a function, sometimes due to the user program error caused by downtime, the preparation of a trial run program to check and correct the user program errors to ensure its normal operation.

Automatic winding machine manufacturer

stator and rotor

2. Make good use of each adjustable component

Such as winding tension, screen voltage, the starting position of the line frame and other adjustable components of the adjustment, in the maintenance is an easy to simple but effective way. Through the adjustment of adjustable components, correct some harmless failure. For example, in an enterprise maintenance of an automatic winding machine used for many years, the system display screen obscure, after adjusting the screen power supply voltage normal.

3. Spare parts replacement

In the maintenance of automatic winding machine, replace the suspected failure of the parts with intact spare parts, the maintenance staff basic judgment of the cause of the failure, this method can be used to quickly diagnose the scope of the fault, and the automatic winding machine quickly into normal operation, and then the bad parts back to repair, this is the current common approach to troubleshooting.

4. Improve the quality of the environment method

For some very strange faults, with the exclusion of replacement method can not find the cause, often need to start from the surrounding environment, the environment is generally divided into two kinds, power supply and space. Power supply to improve the use of regulated isolated power supply, to improve the fluctuations from the power supply, for some high-frequency interference from the power supply can be used capacitive filtering method, through these preventive measures to reduce the failure caused by the power supply, increase and check whether the grounding is good is also necessary. There are many causes of space interference, dust, gas, etc., the virtual floating of the foundation, vibration, etc., space radiation interference, etc., to name a few, need experienced maintenance technicians and professional equipment to detect and maintain.

5. Maintenance information tracking method

According to the actual work of the automatic winding machine and past failure records, occasional failures caused by defects in the design or production process of the automatic winding machine can be found, which can be solved by continuously modifying and improving the system software or hardware. These modifications are continuously provided to the maintenance personnel in the form of maintenance information.

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