Rotor magnet assembly, not only to put the magnet, generally speaking, also need to spot glue, in order to improve production efficiency, to ensure that the effect of magnetic paste, but also often use the production line mode, then how to design the rotor spot glue paste magnet steel production line? How to ensure that the effect of sticking magnets, Vacuz to analyze it!

Fabrikspris Automatisk fyrkantig form magnetisk cirkelståldelinsättningsmaskin för BLDC-motor Stator Rotor Coil Inserting

Fabrikspris Automatisk fyrkantig form magnetisk cirkelståldelinsättningsmaskin för BLDC-motor Stator Rotor Coil Inserting

The design of rotor dispensing magnet production line needs to consider multiple factors to ensure production efficiency and magnetization effect. Here are some suggestions:

I. Production line design points.

1. Process design: According to the production requirements, the process flow of rotor gluing and magnetizing is clearly defined, including raw material preparation, gluing, magnetizing, curing, testing and so on.

2. Equipment selection and layout: according to the process flow, select the appropriate equipment, such as dispensing machine, magnet machine, curing equipment, etc., and consider the layout of the equipment and the smoothness of the production line process.

3. Automation and Intelligent Design: Introduce automation and intelligent technology, such as adopting robots for dispensing glue and applying magnets, etc., and set up sensors for quality detection and control to improve production efficiency and product quality.

4. Eco-environmental protection and energy-saving design: choose energy-saving equipment, design a reasonable production line process, reduce the scrap rate, reduce energy consumption and environmental pollution.

5. Personnel training and management: Ensure the operators are familiar with the production process and equipment operation, and provide necessary training and management to improve production efficiency and product quality.

II. Measures to ensure the magnetic effect.

1. Matching of magnet and rotor: Make sure the size, shape and performance of magnet match the rotor for better fit and fixing.

2. Dispensing control: choose the glue suitable for the magnet and rotor material, control the dispensing amount moderately, and ensure that the glue is uniformly distributed in the center of the rotor groove, so that the force of the magnet is uniform.

3. Magnetizing operation: use professional magnetizing equipment or tools to ensure that the magnet is accurately and quickly inserted into the rotor slot to avoid problems such as magnet breakage or inaccurate assembly.

4. Curing treatment: After the magnet is pasted, carry out the necessary curing treatment, such as heating, pressurization, etc., to ensure that the glue is cured and the magnet is firmly fixed.

5. Quality inspection: set up quality inspection links, such as magnetometer, microscope and other tools to test the rotor after magnetization to ensure that the magnetization effect meets the requirements.

Automatisk magnetisk insatsmaskin

Automatisk magnetisk insatsmaskin

How to design the rotor magnetizing production line? How to ensure that the effect of magnetization Vacuz above has done a simple explanation, I hope that this little knowledge can help you!

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