The accuracy and stability of the motor stator automatic winding machine are crucial to motor manufacturing. In order to ensure that its performance is in good condition, Vacuz will introduce the key conditions that must be met! I hope it can help everyone!

1. Equipment design and manufacturing elements

1. Select high-quality materials:

In the design and manufacturing process of the equipment, high-quality raw materials should be selected, such as key components such as high-precision guide rails, screws and cylinders.

Adopt advanced manufacturing processes to ensure that the processing accuracy and assembly accuracy of each component are in good condition.

2. Stable structural design:

Design a sturdy frame, base and transmission system to ensure that the equipment can remain stable at high speed.

By optimizing the equipment structure, reduce the errors caused by vibration and deformation, and improve the overall accuracy.

3. High-precision servo control system integration:

Integrate high-precision servo motors and drive control systems to achieve accurate movement and rapid response of the equipment.

The control system must have real-time monitoring and adjustment functions so that it can be accurately adjusted according to actual needs.

2. Requirements for molds and cores

1. High-precision manufacturing of molds:

The molds should be processed with high-precision equipment such as lathes to ensure the accuracy and consistency of the molds.

Regularly check the wear of the molds and replace the molds with severe wear in time to maintain the winding accuracy.

2. Smoothness and specifications of the core:

Ensure that the surface and corners of the core are smooth to avoid wire damage during the winding process.

The size and shape of the core must meet the design requirements to ensure the accuracy and consistency of the winding.

3. Winding scheme and debugging standards

1. Reasonable winding planning:

Develop a reasonable winding scheme based on the stator sample, including key parameters such as wire passing method, number of turns, and wire diameter.

Ensure that the stator parameters match the winding requirements to avoid winding errors caused by improper parameter settings.

2. Detailed debugging process:

During the equipment debugging stage, key indicators such as tension changes and wire arrangement effects should be closely monitored.

The debugging personnel must have rich experience to ensure that the debugged equipment has high accuracy and stability.

4. Tension control elements

1. High-quality tension control device:

Select a reliable tension control device to ensure that the tension is adjustable and stable.

Regularly calibrate and maintain the tension control device to maintain its long-term stability and accuracy.

2. Reasonable tension setting:

Reasonably set the tension value according to the physical properties and process requirements of the wire.

Avoid problems such as wire breakage or uneven winding caused by excessive or insufficient tension.

5. Control of other influencing factors

1. Good working environment maintenance:

Keep the working environment of the winding machine clean and dry to avoid the influence of environmental factors such as temperature and humidity on the winding accuracy.

Clean and maintain the equipment regularly to ensure that the equipment is in good working condition.

2. Selection of high-quality wire:

Select wires with stable quality and excellent performance to ensure that the wire diameter is uniform and the insulation layer is intact.

Avoid problems such as jumper and wire break caused by using inferior wires, which affect the winding quality.

3. Professional operation training and assessment:

Operators need to have professional operation skills and knowledge, and be familiar with the operation and maintenance methods of the equipment.

Operators should be trained and assessed regularly to improve their operation and skill levels and ensure the stable operation of the equipment.

In summary, ensuring the accuracy and stability of the motor stator automatic winding machine requires multiple aspects. By optimizing equipment design and manufacturing, mold and core requirements, winding schemes and debugging standards, tension control elements and other influencing factors, the performance and stability of the winding machine can be significantly improved to meet the high accuracy requirements of motor manufacturing.

E-post: sales@vacuz.com