CNC automatic winding machine consists of two major parts: counting and speed regulation and electromechanical control. The counting and speed control part mainly consists of controller, winding motor, speed control circuit, reed sensor, counter, conforming circuit and input giving, etc. The electromechanical control part is composed of electromechanical control, line up mechanism and jumping gear mechanism. The counting and speed regulation part mainly adopts SCR speed regulation to control the motor of the winding machine, and then sends the signal of the winding motor’s lap number to the binary addition counter through the reed sensor. When the number of laps of the counter is the same as the input given number of laps, the signal is sent to the controller by the conforming circuit to control the electromechanical circuit.
The electromechanical control part is controlled by various relays, micro switches, etc. through the electrical transmission to the wire arrangement mechanism and jumping gear mechanism, so as to complete the automatic wire arrangement and automatic jumping gear task. In the configuration of the automatic winding machine components of the wire over the wire mechanism is in direct contact with the enameled wire and other parts of the wire, the structure and material design of this part will affect the wear and tear of the wire and the smoothness of the alignment, different wire winding process configuration of the wire over the wire mechanism material is not the same.
Automatic winding machine wire over the wire mechanism material selection and application of different models and different winding requirements, commonly used materials are the following categories: tungsten steel, ceramic, nylon, copper, these types of materials are very different, the application surface is also very different; tungsten steel is generally used in the material is harder, less impact on the surface wear and tear of the winding process, ceramic is a common material in the automatic winding machine, it is Ceramic is a common material in automatic winding machine, its application range is relatively wide, common round wire over the wire, wire mechanism are generally used in this kind of material, ceramic wire wheel, porcelain eye, solid wire parts are used in this kind of material, nylon is a very wear-resistant non-metallic materials, used in the wire, over the wire mechanism can be very good protection of wire from wear.
For automatic wire winding machine wire over the choice of materials is not static, the introduction of many new materials and new processing technology to make the choice of materials become more diversified.
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