Drones are mostly paired with professional brushless motors, there are a variety of models, and their winding also has specialized winding equipment, so what is the way to wind the stator of the drone motor? How to ensure that the quality of winding meets the requirements? Take a look below!

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Generally speaking, the stator winding of the drone motor is mostly used in the flying fork winding method, especially for the outer rotor brushless motor. Since the slot is outward, this winding method is more suitable. The flying fork winding machine utilizes the high-speed rotation of the flying fork and the interaction of the die head, die shell, guard plate, stator bar, etc. to wind the enameled wire in the stator slot. After completing one slot, the machine continues to wind the corresponding slot until all the slots are finished.

In order to ensure that the quality of winding meets the requirements, the following measures can be taken:

1. Choose suitable winding equipment: choose a suitable flying fork winding machine according to the specific needs of the UAV and the type of stator. For more demanding UAVs, such as DJI, it may be necessary to use special precision lineup and flying fork equipment to ensure the precision and quality of the winding.

2. Carefully design the winding and crossing methods: Before designing the winding, be sure to design the wiring and crossing methods, so that the circuit is simple and clear, easy to cut and wire, thus reducing the errors and confusion in the winding process.

3. Carefully debugging the equipment: During the winding process, the debugging process should be careful to avoid problems such as wire damage, broken wires and overlapping wires. Abnormalities should be handled in time or contact the manufacturer for help.

4. Strictly control the winding speed: Although the flying fork winding machine can improve the production efficiency, but in order to ensure the quality of winding, especially when precision winding, the winding speed should not be too fast, so as not to damage the enameled wire or affect the winding effect.

5. Salt water test: In order to ensure the quality of the stator winding, it is also necessary to carry out stator salt water test. By testing in salt water, you can ensure that your product meets the requirements and avoid performance degradation or damage caused by winding problems.

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What type of stator winding is used for drone motors? Vacuz has briefly explained above that by choosing the right winding equipment, carefully designing the wiring method, debugging the equipment carefully, controlling the winding speed, and conducting the salt water test, you can ensure that the quality of the stator winding of the drone motor meets the requirements. This will help improve the performance stability and service life of the UAV.

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