1, the working principle of the servo system

Servo drive in the control system of the automatic winding machine is the core component in the servo system of the automatic winding machine, which plays a role in the control of the automatic winding machine and the task of conveying the instruction of arranging the wire, the control system of the automatic winding machine and the winding machine jointly form a complete closed-loop servo mechanism, as shown in Fig. 1, the number of pulses of the motor generated by the work of the winding machine can be conveyed to the servo drive through the coding in the control system first and can correctly identify the position of the winding machine and carry out identification by comparing with the preset pulse value and computing. Comparison operation with the preset pulse value, the position of the winding machine can be correctly identified and recognized. In this way, the positioning accuracy of the winding machine can be effectively improved, and at the same time, the system can also receive the input pulse of PLC and convey it to the winding machine, realizing the complete control cycle.

Elektrikli Araç Şarj Kazık Fotovoltaik Vacuz Otomatik Yüksek Akım İndüktörü Düz Tel Yuvarlak İkiz Bobin Hava Çekirdekli Bobin Sarma Makinesi

2, automatic winding

machine servo system performance indicators

Comprehensive measurement of the design requirements of the line system, Yismai that the ideal choice of object is low inertia winding machine, and the matching drive is selected with an input voltage of three-phase 230V or a single AC230V, into the power frequency of 20/60HZ, suitable for 0.2KW below the winding machine, the period of the position signal there are three types of input methods, respectively, the pulse – direction, the A/B pulse string. Main technical parameters: rated output power of 0.2ICW; rated output of 0.64Nni, maximum output of 1.9Nm: rated speed of 3000r/min.

1、Determination of design program

The type of winding machine is determined from the type of core or skeleton of the coils to be wound, and the winding of the coils can be accomplished by using the shuttleless winding machine for the linear or open skeleton, and the shuttle winding machine for the toroidal or closed skeleton. Shuttle winding machine shuttle is generally a round open shuttle, before winding the skeleton set on the round shuttle, according to the length of the required line segment will be the first line around the shuttle, rotating the shuttle and the skeleton can be wound on the skeleton, the skeleton drive more friction wheel drive, the shuttle is generally used in the gear drive, the form of such transmission shuttle winding machine in the wiring precision, the accuracy of the requirements of the accuracy of not high can be used, if the wiring If the wiring accuracy requirements are high, other forms of transmission should be used. Shuttle winding machine in the design of other issues to be considered, such as: the length of the line sizing issues, line tension, cutting, clamping and mechanical transmission can be designed according to conventional design methods.

The main material of the automatic winding machine processing operation is enameled wire, in the whole process of processing the wire needs to be transported from the original wire barrel to the winding shaft through different wire crossing devices, according to different wire characteristics of the configuration of different functions and types of tension crossing mechanism.

Let’s talk about its type, our common type of wire crossing mainly has parallel type, vertical type, composite type of wire crossing mechanism, they are mainly the structure has a relatively big difference, according to the differences in the configuration of the model of electronic servo type, electromagnetic control type, mechanical type of these commonly used configurations.

Vacuz Otomatik Yassı Bakır Tel Dikdörtgen Bobin Sarma Makinesi Ön Kabul Online Toplantısı

These commonly used configurations are applied to our common automatic winding machine; parallel type wire crossing method is suitable for flat copper wire winding processing, vertical type wire crossing method is suitable for common round wire processing operations, for some special materials of the wire using composite wire crossing mechanism can maintain constant tension and smooth wire crossing.

WhatsApp/Wechat: +86 13075286997

E-posta: sales@vacuz.com